Jeep Grand Cherokee WK. Manual — part 1590
INSTALLATION
1. If removed, install the front door hinges (1 and 2)
onto the door (Refer to 23 - BODY/DOOR -
FRONT/HINGE - INSTALLATION).
2. Carefully position the door to the body and support
the door with a suitable lifting device.
3. Loosely install the four bolts (3) that secure the
front door hinges to the A-pillar.
4. Align the door to the body using the reference
marks made during the removal procedure and
tighten the bolts to 28 N·m (21 ft. lbs.).
5. Connect the front door wire harness to the body
wire harness.
6. Reconnect the negative battery cable.
7. If necessary, adjust the front door (Refer to 23 -
BODY/DOOR-FRONT - ADJUSTMENTS).
ADJUSTMENTS
ADJUSTMENT
NOTE: It is recommended that you adjust the rear door before adjusting the front door (Refer to 23 - BODY/
DOORS - REAR/DOOR - ADJUSTMENTS).
•
Door adjustment measurements should be taken from stationary or welded body panels like the roof,
rocker or quarter panels.
•
During adjustment procedures, it is recommended that all the hinge fasteners be loosened except for the
upper most fasteners. Adjustments can be made using the upper bolts to hold the door with final torque
of the fasteners occurring after correct door positioning is achieved.
•
A suitable body sealant should be used when removing or moving the hinges.
FORE/AFT
NOTE: Fore/aft (lateral) door adjustment is done
by loosening the hinge to the body fasteners one
hinge at a time and moving the door to the correct
position.
1. Support the front door with a suitable lifting device.
2. Loosen the four bolts (3) that secure the front door
hinges (1 and 2) to the A-pillar.
3. Adjust the front door to the correct position (Refer
to 23 - BODY/BODY STRUCTURE/GAP AND
FLUSH - SPECIFICATIONS).
4. Tighten the upper bolt of the upper hinge to the
A-pillar to 28 N·m (21 ft. lbs.).
5. Tighten the upper bolt of the lower hinge to 28 N·m
(21 ft. lbs.).
6. Tighten the remaining hinge bolts to 28 N·m (21 ft.
lbs.).
23 - 18
DOOR - FRONT
WK
UP/DOWN
NOTE: Up/down door adjustment is done by loos-
ening either the hinge to the body fasteners or the
hinge to door fasteners and moving the door to
the correct position.
NOTE: When the up/down adjustments are done
correctly, the top of the door is positioned over
flush to the roof (Refer to 23 - BODY/BODY
STRUCTURE/GAP
AND
FLUSH
-
SPECIFICA-
TIONS).
1. Support the front door with a suitable lifting device.
2. Loosen the two bolts (1) that secure the striker (2)
and the shim (3) to the B-pillar.
NOTE: When adjustment of the door requires the
loosening of the door to hinge fasteners, it will be
necessary to separate the epoxy bonded washers
with a chisel or other suitable tool.
3. If necessary, loosen the four nuts (4) that secure
the door hinges (2 and 3) to the front door.
4. Separate the epoxy bonded washers (1) from the
hinges with a chisel or other suitable tool.
5. If necessary, loosen the four bolts (3) that secure
the front door hinges (1 and 2) to the A-pillar.
WK
DOOR - FRONT
23 - 19
6. Adjust the front door to the correct position (Refer
to 23 - BODY/BODY STRUCTURE/GAP AND
FLUSH - SPECIFICATIONS).
7. Tighten the four nuts (4) that secure the door
hinges (2 and 3) to the front door to 28 N·m (21 ft.
lbs.).
1. Tighten the upper bolt (3) of the upper hinge (1) to
the A-pillar to 28 N·m (21 ft. lbs.).
2. Tighten the upper bolt of the lower hinge (2) to 28
N·m (21 ft. lbs.).
3. Tighten the remaining hinge bolts to 28 N·m (21 ft.
lbs.).
4. Tighten the two bolts (1) that secure the striker (2)
and the shim (3) to the B-pillar. Tighten the bolts to
28 N·m (21 ft. lbs.).
23 - 20
DOOR - FRONT
WK
IN/OUT
NOTE: In/out door adjustment is done by loosen-
ing the hinge to door fasteners one hinge at a time
and moving the door to the correct position.
1. Support the front door with a suitable lifting device.
2. Loosen the two bolts (1) that secure the striker (2)
and the shim (3) to the B-pillar.
NOTE: When adjustment of the front door requires
the loosening of the door to hinge fasteners, it will
be necessary to separate the epoxy bonded wash-
ers with a chisel or other suitable tool.
3. Loosen the four nuts (4) that secure the door
hinges (2 and 3) to the front door.
4. Separate the epoxy bonded washers (1) from the
hinges with a chisel or other suitable tool.
5. Adjust the front door to the correct position (Refer
to 23 - BODY/BODY STRUCTURE/GAP AND
FLUSH - SPECIFICATIONS).
6. Tighten the four nuts that secure the door hinges to
the front door. Tighten the nuts to 28 N·m (21 ft.
lbs.).
7. Tighten the two bolts (1) that secure the striker (2)
and the shim (3) to the B-pillar. Tighten the bolts to
28 N·m (21 ft. lbs.).
WK
DOOR - FRONT
23 - 21
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