Jeep Wrangler TJ. Manual — part 561
WEATHERSTRIP/SEALS
TABLE OF CONTENTS
page
page
HOOD TO COWL WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
. . . . . . . . . . . . . . . . . . . . . . . . . 86
FULL DOOR INNER BELT WEATHERSTRIP
DESCRIPTION - FULL DOOR INNER BELT
. . . . . . . . . . . . . . . . . . . . . . 86
FULL DOOR OUTER BELT SEAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
. . . . . . . . . . . . . . . . . . . . . . . . . 87
FULL DOOR WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
. . . . . . . . . . . . . . . . . . . . . . . . . 87
HALF DOOR WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
. . . . . . . . . . . . . . . . . . . . . . . . . 88
TAILGATE WEATHERSTRIP AND CHANNEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
. . . . . . . . . . . . . . . . . . . . . . . . . 88
WINDSHIELD FRAME WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
. . . . . . . . . . . . . . . . . . . . . . . . . 89
HOOD TO COWL
WEATHERSTRIP
REMOVAL
(1) Carefully separate the weatherstrip from the
cowl flange (Fig. 1).
INSTALLATION
(1) Position the weatherstrip on the cowl flange
and press it into place.
FULL DOOR INNER BELT
WEATHERSTRIP
DESCRIPTION - FULL DOOR INNER BELT
WEATHERSTRIP
The inner belt weatherstrip is attached to the door
trim panel and is not serviceable. If the inner belt
weatherstrip needs to be replaced, replace the door
trim panel.
Fig. 1 HOOD TO COWL WEATHERSTRIP
1 - COWL
2 - COWL FLANGE
3 - COWL PLENUM DRAIN
4 - HOOD TO COWL WEATHERSTRIP
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WEATHERSTRIP/SEALS
TJ
FULL DOOR OUTER BELT
SEAL
REMOVAL
(1) Remove the door sail panel.
(2) Disengage the clips attaching the outer belt
seal to the door (Fig. 2).
(3) Separate the seal from the door.
INSTALLATION
(1) Position the seal on the door.
(2) Engage the clips attaching the outer belt seal
to the door.
(3) Install the door sail panel.
FULL DOOR WEATHERSTRIP
REMOVAL
NOTE: The upper portion of the weatherstrip is
seated into a channel around the window opening
frame. The lower portion of the weatherstrip is
attached to the door with push-in fasteners.
(1) Peel the weatherstrip from the channel.
(2) Remove the push-in fasteners attaching the
weatherstrip to the door (Fig. 3).
INSTALLATION
(1) Position the lower part of the weatherstrip and
seat the push-in fasteners fully.
(2) Install the weatherstrip in the upper weather-
strip channel seat fully.
Fig. 2 FULL DOOR OUTER BELT SEAL
1 - OUTER BELTLINE WEATHERSTRIP
2 - OUTSIDE DOOR HANDLE
3 - CLIPS
Fig. 3 FULL DOOR WEATHERSTRIP
1 - FULL DOOR
2 - WEATHERSTRIP
3 - WATERDAM
4 - OUTER DOOR BELT SEAL
TJ
WEATHERSTRIP/SEALS
23 - 87
HALF DOOR WEATHERSTRIP
REMOVAL
NOTE: The weatherstrip is attached to the door with
push-in fasteners.
(1) Remove trim panel. (Refer to 23 - BODY/HALF
DOOR/TRIM PANEL - REMOVAL)
(2) Remove window retaining sleeve.
(3) Remove the push-in fasteners attaching the
weatherstrip to the door. (Fig. 4)
INSTALLATION
NOTE: The weatherstrip is attached to the door with
push-in fasteners.
(1) Position the weatherstrip onto the door and
seat the push-in fasteners fully.
(2) Install window retaining sleeve.
(3) Install trim panel. (Refer to 23 - BODY/HALF
DOOR/TRIM PANEL - INSTALLATION)
TAILGATE WEATHERSTRIP
AND CHANNEL
REMOVAL
(1) Open the tailgate.
(2) Remove the push-in fasteners attaching the
weatherstrip to the top corners of the tailgate (Fig.
5).
(3) Peel the weatherstrip from the upper tailgate
corners.
(4) Slide the weatherstrip out of the tailgate chan-
nel.
(5) If the weatherstrip channel requires replace-
ment, peel the weatherstrip channel from the tail-
gate.
INSTALLATION
(1) If the weatherstrip channel is being replaced;
(a) Clean the channel contact surface on the tail-
gate with isopropyl alcohol, or equivalent.
(b) Peel the paper backing from the weatherstrip
channel.
(c) Install the push pin fasteners attaching the
weatherstrip to the tailgate.
(d) Position weatherstrip channel to the tailgate
and press into place.
(e) Use hand pressure or a roller to wet out the
tape adhesive holding the weatherstrip channel to
the tailgate.
(2) Install the push pin fasteners attaching the
weatherstrip to the tailgate.
(3) Slide the weatherstrip into the weatherstrip
channel.
Fig. 4 HALF DOOR WEATHERSTRIP
1 - HALF DOOR
2 - WEATHERSTRIP
Fig. 5 TAILGATE WEATHERSTRIP
1 - TAILGATE
2 - WEATHERSTRIP
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WEATHERSTRIP/SEALS
TJ
WINDSHIELD FRAME
WEATHERSTRIP
REMOVAL
UPPER (Header)
(1) Disconnect the top from the windshield frame.
(2) Disengage the push-in fasteners attaching the
weatherstrip to the windshield frame.
(3) Peel the weatherstrip from the frame.
LOWER
NOTE: The lower windshield frame weatherstrip can
be removed with the frame tilted forward to the full
horizontal position.
(1) Remove the wiper arms. (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS/WIPER
ARMS
-
REMOVAL)
(2) Disconnect the top from the windshield frame.
(3) Remove the cowl grille. (Refer to 23 - BODY/
EXTERIOR/COWL
GRILLE
AND
SCREEN
-
REMOVAL)
(4) Remove the torx screws on each side of the
windshield frame allowing the windshield frame to
tilt to the full horizontal position.
(5) Disengage the outboard push-in fasteners at
the top of cowl on each hinge pillar (Fig. 6).
(6) Remove the weatherstrip from the cowl.
INSTALLATION
UPPER (Header)
(1) Clean the seal contact surface on the wind-
shield frame with isopropyl alcohol or equivalent.
NOTE: Ensure that the contact surface is dry and
free from any residue, poor adhesion will result.
(2) Position the weatherstrip on the windshield
frame, align the push-in fasteners and press it into
place (Fig. 6).
(3) Remove adhesive backing from the bottom of
the weatherstrip.
(4) Using forceful hand pressure, seat the adhesive
on the contact surface.
NOTE: If tape surface becomes contaminated, it will
not adhere to the windshield frame.
(5) Connect the top to the windshield frame.
LOWER
(1) Position the weatherstrip on the cowl.
(2) Align the outer push-in fasteners and press
them into place.
(3) Tilt the windshield frame rearward to the full
vertical position.
NOTE: Ensure weatherstrip outer detail mates with
the a-pillar trim. Outer detail must be flush with trim
surface for proper sealing performance.
(4) Install the torx screws on each side of the
windshield securing the windshield frame.
(5) Connect the top to the windshield frame.
(6) Install cowl grille. (Refer to 23 - BODY/EXTE-
RIOR/COWL GRILLE AND SCREEN - INSTALLA-
TION)
(7) Install the wiper arms. (Refer to 8 - ELECTRI-
CAL/WIPERS/WASHERS/WIPER ARMS - INSTAL-
LATION)
Fig. 6 WINDSHIELD FRAME WEATHERSTRIP
1 - WINDSHIELD FRAME
2 - UPPER HEADER WEATHERSTRIP
3 - PUSH-IN FASTENER
4 - WINDSHIELD TO COWL WEATHERSTRIP
5 - COWL
6 - VIEW OF ARROW Y
7 - PUSH-IN FASTENERS (2 per end)
TJ
WEATHERSTRIP/SEALS
23 - 89
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