Jeep Wrangler TJ. Manual — part 482
(10) Install 1-2 synchronizer detents, springs, and
balls (2) (Fig. 66).
(11) Install first gear blocker ring (1) (Fig. 67) into
synchronizer hub (2).
(12) Install first gear outer friction ring (1) (Fig.
68) into synchronizer hub (2).
(13) Install first gear inner blocker ring (1) (Fig.
69) into synchronizer hub (2).
Fig. 66 1-2 SYNCHRO DETENT
1 - 1-2 SYNCHRONIZER HUB
2 - DETENTS
Fig. 67 FIRST GEAR OUTER BLOCKER RING
1 - FIRST GEAR BLOCKER RING
2 - SYNCHRONIZER HUB
Fig. 68 FIRST GEAR FRICTION RING
1 - FIRST GEAR OUTER FRICTION RING
2 - SYNCHRONIZER HUB
Fig. 69 FIRST GEAR INNER BLOCKER RING
1 - FIRST GEAR INNER BLOCKER RING
2 - SYNCHRONIZER HUB
TJ
MANUAL TRANSMISSION - NSG370
21 - 19
MANUAL TRANSMISSION - NSG370 (Continued)
(14) Install first gear (1) (Fig. 70) and bearing (2).
Then center 1-2 synchronizer sleeve on synchronizer
hub.
(15) Heat first gear thrust washer (1) (Fig. 71) and
reverse gear bearing race (2) with bearing heater.
(16) Using welding gloves, install first gear thrust
washer (1) (Fig. 72) and reverse gear bearing race
(2).
(17) Install reverse gear (1) (Fig. 73) and bearing
(2).
Fig. 70 1ST GEAR AND BEARING
1 - FIRST GEAR
2 - BEARING
Fig. 71 WASHER AND RACE
1 - FIRST GEAR THRUST WASHER
2 - REVERSE GEAR BEARING RACE
Fig. 72 THRUST WASHER & RACE
1 - FIRST GEAR THRUST WASHER
2 - REVERSE GEAR BEARING RACE
Fig. 73 REVERSE GEAR
1 - REVERSE GEAR
2 - BEARING
21 - 20
MANUAL TRANSMISSION - NSG370
TJ
MANUAL TRANSMISSION - NSG370 (Continued)
(18) Install reverse gear (1) (Fig. 74) synchronizer
friction ring (2).
(19) Install reverse gear synchronizer hub (1) on
mainshaft with Installer W-262 (2) and a press. Align
hub detent opening (3) with friction ring (4) lug (Fig.
75).
(20) Install reverse gear synchronizer hub (1) (Fig.
76) detents (2).
(21) Install reverse gear (1) (Fig. 77) synchronizer
sleeve (2) and center sleeve on synchronizer hub.
(22) Remove mainshaft from Fixture 9648. Turn
fixture over in the vise, then install opposite end of
mainshaft in the fixture.
Fig. 74 REVERSE SYNCHRONIZER
1 - REVERSE GEAR
2 - SYNCHRONIZER FRICTION RING
Fig. 75 REVERSE HUB INSTALLER
1 - SYNCHRONIZER HUB
2 - INSTALLER
3 - DETENT OPENING
4 - FRICTION RING TAB
Fig. 76 REVERSE SYNCHRO HUB DETENT
1 - SYNCHRONIZER HUB
2 - DETENTS
Fig. 77 REVERSE GEAR SYNCHRO SLEEVE
1 - REVERSE GEAR
2 - SYNCHRONIZER SLEEVE
TJ
MANUAL TRANSMISSION - NSG370
21 - 21
MANUAL TRANSMISSION - NSG370 (Continued)
(23) Install sixth gear (1) (Fig. 78) and bearing (2).
(24) Install sixth gear synchronizer blocker ring (1)
(Fig. 79) on sixth gear (2).
(25) Install sixth gear synchronizer friction ring (1)
(Fig. 80) on sixth gear (2).
(26) Install 5-6 synchronizer hub (1) with Installer
W-262 (2). Align hub detent opening (3) with friction
ring lugs (4) and press hub on mainshaft (Fig. 81).
NOTE: 5-6 synchronizer hub center, is offset and
must be install large offset down.
Fig. 78 SIXTH GEAR AND BEARING
1 - SIXTH GEAR
2 - BEARING
Fig. 79 6TH GEAR BLOCKER RING
1 - SIXTH GEAR BLOCKER RING
2 - SIXTH GEAR
Fig. 80 6TH GEAR FRICTION RING
1 - SIXTH GEAR FRICTION RING
2 - SIXTH GEAR
Fig. 81 5-6 HUB INSTALLER
1 - SYNCHRONIZER HUB
2 - INSTALLER
3 - DETENT OPENING
4 - FRICTION RING TAB
21 - 22
MANUAL TRANSMISSION - NSG370
TJ
MANUAL TRANSMISSION - NSG370 (Continued)
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