Jeep Wrangler TJ. Manual — part 483
(27) Install 5-6 synchronizer hub (1) (Fig. 82) snap
ring (2).
(28) Install 5-6 synchronizer sleeve on hub (1).
REAR HOUSING
(1) Install countershaft bearing (Fig. 83) into rear
housing with Installer 9643 (1) and Handle C-4171.
(2) Install mainshaft bearing (1) (Fig. 84) into
housing (2).
(3) Install bearing retainer and tighten bolts to 10
N·m (7.3 ft. lbs.).
(4) Install reverse idler gear (1) (Fig. 85) into hous-
ing (2).
Fig. 82 5-6 SYNCHRO HUB SNAP RING
1 - SYNCHRONIZER HUB
2 - SNAP RING
Fig. 83 REAR COUNTERSHAFT BEARING
1 - INSTALLER
2 - HANDLE
Fig. 84 REAR HOUSING MAINSHAFT BEARING
1 - MAINSHAFT BEARING
2 - HOUSING
Fig. 85 REVERSE IDLER GEAR
1 - REVERSE IDLER GEAR
2 - HOUSING
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MANUAL TRANSMISSION - NSG370
21 - 23
MANUAL TRANSMISSION - NSG370 (Continued)
(5) Install idler gear (1) (Fig. 86) bearing (2) into
gear.
(6) Install idler gear (1) (Fig. 87) thrust washer (2)
on idler gear.
(7) Install idler gear (1) (Fig. 88) shaft support (2)
into housing.
(8) Install idler gear (1) (Fig. 89) shaft (2) with
shaft bolt hole alined with shaft support hole (3).
Fig. 86 IDLER GEAR BEARING
1 - REVERSE IDLER GEAR
2 - BEARING
Fig. 87 IDLER GEAR THRUST WASHER
1 - REVERSE IDLER GEAR
2 - THRUST WASHER
Fig. 88 IDLER SHAFT SUPPORT
1 - REVERSE IDLER GEAR
2 - SHAFT SUPPORT
Fig. 89 IDLER GEAR SHAFT
1 - IDLER GEAR
2 - IDLER GEAR SHAFT
3 - SHAFT SUPPORT HOLE
21 - 24
MANUAL TRANSMISSION - NSG370
TJ
MANUAL TRANSMISSION - NSG370 (Continued)
(9) Install idler gear shaft bolt (1) (Fig. 90) into
the housing (2) and tighten to 20 N.m (15 ft. lbs.).
(10) Install 4x4 output shaft seal into rear housing
(1) with Installer 9638 (2) (Fig. 91). Install 4x2 out-
put shaft seal into rear housing with Installer 9635
and Tube 6448A.
INPUT SHAFT
(1) Install input shaft bearing (1) (Fig. 92) on
input shaft with the bearing retainer lip (2) facing
fifth gear.
(2) Install input shaft bearing (1) (Fig. 93) with
Installer 6448A (2) and a press.
Fig. 90 IDLER SHAFT BOLT
1 - IDLER GEAR SHAFT BOLT
2 - HOUSING
Fig. 91 OUTPUT SHAFT SEAL 4X4
1 - HOUSING
2 - INSTALLER
Fig. 92 INPUT SHAFT BEARING LIP
1 - INPUT SHAFT BEARING
2 - BEARING RETAINER LIP
Fig. 93 INPUT SHAFT BEARING INSTALLER
1 - BEARING
2 - INSTALLER
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MANUAL TRANSMISSION - NSG370
21 - 25
MANUAL TRANSMISSION - NSG370 (Continued)
FRONT HOUSING
(1) Install input shaft seal (Fig. 94) with Installer
9635 (1) tube 6448A (2).
(2) Install input shaft (1) (Fig. 95) with bearing (2)
into housing.
(3) Install input shaft (1) (Fig. 96) bearing retain-
ers (2, 3) and tighten bolts to 10 N·m (88 in. lbs.).
(4) Install input shaft retainer (1) (Fig. 97) and
tighten bolts (2) to 9 N·m (80 in. lbs.).
Fig. 94 INPUT SHAFT SEAL INSTALLER
1 - INSTALLER
2 - TUBE
Fig. 95 INPUT SHAFT IN HOUSING
1 - INPUT SHAFT
2 - BEARING
Fig. 96 INPUT SHAFT BEARING RETAINER
1 - INPUT SHAFT
2 - BEARING RETAINER
3 - BEARING RETAINER
Fig. 97 INPUT SHAFT RETAINER
1 - INPUT SHAFT RETAINER
2 - BOLTS
21 - 26
MANUAL TRANSMISSION - NSG370
TJ
MANUAL TRANSMISSION - NSG370 (Continued)
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