Jeep Liberty KJ. Manual — part 988
3. Install the pressure/return hose mounting bracket
bolts (2) to the front cradle.
4. Install the return hose (2) at the gear.
5. Install the pressure hose at the gear (4).
6. Install the pressure/return hose mounting bracket
(2) to the left and right sides of the cradle.
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PUMP
KJ
7. Install the two bolts (2) for the hose (1) behind the
headlamp bucket on the left side.
8. Install the return hose (2) at the reservoir (1).
9. Install the pressure line (4) at the pump.
10. Install the fan shroud.
11. Install the clutch fan (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLATION).
12. Install the airbox (Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - INSTALLATION).
13. Refill the power steering fluid.
14. Bleed the power steering system (Refer to 19 - STEERING/PUMP - STANDARD PROCEDURE).
15. Check for leaks.
16. Install the grille and grille reinforcement (Refer to 23 - BODY/EXTERIOR/GRILLE OPENING REINFORCE-
MENT - INSTALLATION).
17. Install the front fascia (Refer to 13 - FRAME & BUMPERS/BUMPERS/FRONT FASCIA - INSTALLATION).
18. Raise the vehicle and install the lower engine belly pan and push pins.
19. Install the skid plate (Refer to 13 - FRAME & BUMPERS/FRAME/FRONT SKID PLATE - INSTALLATION).
KJ
PUMP
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PULLEY
REMOVAL
GAS
CAUTION: On vehicles equipped with the pressed
on pulley, Do not reuse the old power steering
pump pulley it is not intended for reuse. A new
pulley must be installed if removed.
1. Remove pump assembly. (Refer to 19 - STEER-
ING/PUMP - REMOVAL).
2. Remove pulley (1) from pump with Puller C-4333
(2) or equivalent puller.
DIESEL
1. Remove the engine cooling fan.
2. Remove the fan shroud.
3. Remove the serpentine drive belt.
4. Remove the three bolts securing the pulley to the pump.
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PUMP
KJ
INSTALLATION
GAS
CAUTION: Do not reuse the old power steering
pump pulley it is not intended for reuse. A new
pulley must be installed if removed.
NOTE: The pulley is marked front for installation.
1. Replace pulley if bent, cracked, or loose.
2. Install pulley (1) on pump with Installer C-4063-B
(2) or equivalent installer. The pulley must be flush
with the end of the shaft. Ensure the tool and pul-
ley are aligned with the pump shaft.
3. Install pump assembly. (Refer to 19 - STEERING/
PUMP - INSTALLATION)
4. With Serpentine Belt, run engine until warm (5
min.) and note any belt chirp. If chirp exists, move
pulley outward approximately 0.5 mm (0.020 in.). If noise increases, press on 1.0 mm (0.040 in.). Be careful
that pulley does not contact mounting bolts.
DIESEL
1. Install the pulley to the pump shaft.
2. Install the three bolt securing the pulley to the pump .
3. Install the serpentine belt.
4. Install the fan shroud.
5. Install the engine cooling fan.
KJ
PUMP
19 - 55
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