Jeep Liberty KJ. Manual — part 931
6. Refill engine oil to proper level.
7. Connect negative battery cable.
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ENGINE - 2.8L DIESEL
KJ
COVER(S)-TIMING BELT AND CHAIN
REMOVAL
REMOVAL - TIMING BELT INNER COVER
1. Disconnect negative battery cable.
2. Remove engine cover (Refer to 9 - ENGINE COVER - REMOVAL).
3. Remove cooling fan and fan drive viscous clutch assembly (Refer to 7 - COOLING/ENGINE/FAN DRIVE VIS-
COUS CLUTCH - REMOVAL).
4. Remove accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL).
5. Remove cooling fan support (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - REMOVAL).
6. Remove vibration damper (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION DAMPER - REMOVAL).
7. Rotate the engine to 90 degrees ATDC (Refer to 9 - ENGINE/VALVE TIMING - STANDARD PROCEDURE).
8. Remove timing belt outer cover (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT / CHAIN COVER(S) -
REMOVAL).
9. Remove timing belt (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT/CHAIN AND SPROCKETS -
REMOVAL).
10. Remove timing belt idler pulleys (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT IDLER PULLEY -
REMOVAL).
11. Using special tool VM.1055, remove camshaft sprockets.
12. Remove timing belt tensioner (Refer to 9 -
ENGINE/VALVE
TIMING/TMNG
BELT/CHAIN
TENSIONER&PULLEY - REMOVAL).
13. Remove injection pump sprocket (Refer to 14 -
FUEL SYSTEM/FUEL DELIVERY/FUEL INJEC-
TION PUMP - REMOVAL).
14. Remove timing belt inner cover retaining bolts and
remove cover.
KJ
ENGINE - 2.8L DIESEL
9 - 1683
REMOVAL - TIMING BELT OUTER
COVER
1. Disconnect negative battery cable.
2. Remove engine cover (Refer to 9 - ENGINE
COVER - REMOVAL).
3. Remove cooling fan and fan drive viscous clutch
assembly (Refer to 7 - COOLING/ENGINE/FAN
DRIVE VISCOUS CLUTCH - REMOVAL).
4. Remove accessory drive belt (Refer to 7 - COOL-
ING/ACCESSORY
DRIVE/DRIVE
BELTS
-
REMOVAL).
5. Remove cooling fan support (Refer to 7 - COOL-
ING/ENGINE/RADIATOR FAN - REMOVAL).
6. Remove the power steering pump pulley.
7. Remove vibration damper (Refer to 9 - ENGINE/
ENGINE
BLOCK/VIBRATION
DAMPER
-
REMOVAL).
8. Remove timing belt outer cover retaining bolts and
remove cover.
INSTALLATION
INSTALLATION - TIMING BELT INNER
COVER
1. Install timing belt inner cover to engine front cover
seal.
2. Install timing belt inner cover to cylinder head cover
gaskets.
3. Install timing belt inner cover and retaining bolts.
Torque 10mm bolts to 47.1N·m and 8mm bolts to
10.8N·m.
4. Install injection pump sprocket (Refer to 14 - FUEL
SYSTEM/FUEL
DELIVERY/FUEL
INJECTION
PUMP - INSTALLATION).
5. Install
camshaft
sprockets.
Torque
bolts
to
108N·m..
6. Install timing belt idler pulleys (Refer to 9 -
ENGINE/VALVE
TIMING/TIMING
BELT
IDLER
PULLEY - INSTALLATION).
7. Install timing belt and tensioner (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT/CHAIN AND SPROCKETS
- INSTALLATION).
8. Install timing belt outer cover (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT / CHAIN COVER(S) - INSTAL-
LATION).
9. Remove special tool VM.1080, 90 degree ATDC pin from the flex plate.
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ENGINE - 2.8L DIESEL
KJ
10. Install vibration damper (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION).
11. Install cooling fan support (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLATION).
12. Install accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION).
13. Install cooling fan and fan drive viscous clutch assembly (Refer to 7 - COOLING/ENGINE/FAN DRIVE VIS-
COUS CLUTCH - INSTALLATION).
14. Install engine cover (Refer to 9 - ENGINE COVER - INSTALLATION).
15. Connect negative battery cable.
INSTALLATION - TIMING BELT OUTER COVER
1. Install timing belt outer cover seal and cover. Torque 3mm bolts to 10.8N·m and 8mm bolts to 10.8N·m..
2. Install vibration damper (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION).
3. Install cooling fan support (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLATION).
4. Install accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION).
5. Install cooling fan and fan drive viscous clutch assembly (Refer to 7 - COOLING/ENGINE/FAN DRIVE VISCOUS
CLUTCH - INSTALLATION).
6. Install engine cover (Refer to 9 - ENGINE COVER - INSTALLATION).
7. Connect negative battery cable.
KJ
ENGINE - 2.8L DIESEL
9 - 1685
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