Jeep Liberty KJ. Manual — part 1059
14. Install Support Plate 6618A (1). Lightly tighten
retaining screws. Screws should be below the
plate surface, but do not snug screws.
15. Turn case over on arbor press so that the plate is
resting on the press base. CAUTION: The output
shaft will extend through the hole of Support
Plate 6618A. Ensure your press table has
clearance for the output shaft.
16. Install shim (1) on output shaft (2). Apply small
amount of petrolatum onto the shim to hold it in
place. Use the original shim as a starting point. If
original shim is not available, use the thickest
shim available.
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KJ
17. Install output shaft/rear carrier into rear bearing.
The shaft must be pressed into position. Use Disc
MD-998911 (2) and Universal Handle C- 4171 and
Handle Extension C4171-2 (1) to press shaft into
rear bearing.
CAUTION: Do not re-use old output shaft nut
because the removed stake weakens the nut
flange. Using Wrenches 6497 and 6498-A, install
new output shaft nut. Tighten new output shaft nut
to 271 N·m (200 ft. lbs.).
18. Check the turning torque (1) of the output shaft.
The shaft should have 1 to 8 in. lbs. of turning
torque. If the turning torque is higher than 8 in.
lbs., install a thicker shim. If turning torque is less
than 1 in. lb., install a thinner shim. Make sure
there is no end play.
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CAUTION: Failure to stake nut could allow the nut
to back-off during use.
19. The new nut (3) must be staked after the correct
turning torque is obtained. Use Staking Tool 6639
(2) to stake output shaft nut.
20. Verify that the nut has been properly staked to the
output shaft.
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21. Install low/reverse clutch pack (1, 2). Leave
uppermost
disc
out
to
facilitate
snap
ring
installation.
22. Install low/reverse reaction plate snap ring (2).
23. Install one low/reverse clutch disc (1).
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