Jeep Liberty KJ. Manual — part 1060
24. Install low/reverse reaction plate (1) with flat side
up.
25. Install a new tapered snap ring (2) (tapered side
out).
26. Make sure that the snap ring ends are oriented as
shown.
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27. Measure low/reverse clutch pack. Set up dial indi-
cator (1) as shown. Press down clutch pack with
finger and zero dial indicator. Record measure-
ment in four (4) places and take average reading.
Low/Reverse clutch pack clearance is 0.84 to
1.60 mm (0.033 to 0.063 inch).
28. Select the proper low/reverse reaction plate to
achieve specifications.
29. Install 2/4 clutch pack (1, 2).
NOTE: The 2/4 Clutch Piston has bonded seals
which
are
not
individually
serviceable.
Seal
replacement requires replacement of the piston
assembly.
30. Install 2/4 clutch belleville spring (1).
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31. Verify the proper orientation of the return spring
(2) to the 2/4 retainer (3).
32. Install 2/4 clutch retainer (1).
NOTE: Verify that Compressor 5058A (1) is cen-
tered properly over the 2/4 clutch retainer (4)
before compressing. If necessary, fasten the bar
from Compressor 5058A to the bellhousing flange
with any combination of locking pliers and bolts to
center the tool properly.
33. Set up Compressor 5058 (1) as shown. Compress
2/4 clutch just enough to facilitate snap ring
installation.
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34. Measure 2/4 clutch clearance: Set up dial indi-
cator (1) as shown. Press down clutch pack with
finger and zero dial indicator. Record measure-
ment in four (4) places and take average reading.
The 2/4 clutch pack clearance is 0.76 to 2.64
mm (0.030 to 0.104 inch). If not within specifica-
tions, the clutch is not assembled properly or is
excessively worn. There is no adjustment for
the 2/4 clutch clearance.
35. Install the #7 needle bearing (1) to the rear sun
gear (2). The number 7 needle bearing has
three antireversal tabs and is common with
the number 5 and number 2 position. The ori-
entation should allow the bearing to seat flat
against the rear sun gear. A small amount of
petrolatum can be used to hold the bearing to
the rear sun gear.
36. Install rear sun gear (2) and #7 needle bearing
(1).
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