Jeep Liberty KJ. Manual — part 1340
INSTALLATION
FRONT DRAIN TUBES
1. Connect the drain hose to the sunroof housing and
test drainage.
2. Connect the body grommet and attachment clips.
3. Install the instrument panel top panel. (Refer to 23
-
BODY/INSTRUMENT
PANEL/INSTRUMENT
PANEL TOP COVER - INSTALLATION)
4. Install the headliner. (Refer to 23 - BODY/INTERI-
OR/HEADLINER - INSTALLATION)
5. Install sunroof opening trim lace. (Refer to 23 -
BODY/SUNROOF/OPENING
TRIM
LACE
-
INSTALLATION)
REAR DRAIN TUBES
1. Connect the drain hose to the sunroof housing and
test drainage.
2. Connect the body grommet and attachment clips.
3. Install the headliner.
4. Install sunroof opening trim lace.
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SUNROOF
KJ
MODULE/FRAME ASSEMBLY
REMOVAL
1. Move glass panel to fully closed position.
2. Disconnect and isolate negative battery cable.
3. Remove sunroof opening trim lace. (Refer to 23 -
BODY/SUNROOF/OPENING
TRIM
LACE
-
REMOVAL)
4. Remove control switch. (Refer to 23 - BODY/SUN-
ROOF/CONTROL SWITCH - REMOVAL)
5. Remove headliner. (Refer to 23 - BODY/INTERI-
OR/HEADLINER - REMOVAL)
6. Disconnect wire harness push in fasteners (1) and
electrical connector (2) from vehicle harness (3).
7. Disconnect drain tubes from sunroof housing.
8. Cut foam support pad at rear of module if
necessary.
9. Remove two module bracket bolts and loosen the
remaining fasteners.
10. With the aid of a helper, remove fasteners attach-
ing sunroof module assembly to roof panel.
11. Remove the sunshade. (Refer to 23 - BODY/SUN-
ROOF/SUNSHADE - REMOVAL)
12. Remove the drive motor. (Refer to 23 - BODY/
SUNROOF/DRIVE MOTOR - REMOVAL)
13. Remove the wire harness.
14. Remove the trough guides. (Refer to 23 - BODY/
SUNROOF/GUIDE ASSEMBLY - REMOVAL)
KJ
SUNROOF
23 - 261
INSTALLATION
1. Install the trough guides. (Refer to 23 - BODY/
SUNROOF/TROUGH
GUIDE
ASSEMBLY
-
INSTALLATION)
2. Install the drive motor. (Refer to 23 - BODY/SUN-
ROOF/DRIVE MOTOR - INSTALLATION - VEHI-
CLES BUILT ON 9/10/02 AND LATER)
3. Install the sunshade. (Refer to 23 - BODY/SUN-
ROOF/SUNSHADE - INSTALLATION)
4. Remove the backing tape from the foam support
pad, if necessary.
5. Raise rear end of sunroof module assembly and
guide into position and start fasteners.
6. Tighten the fasteners to 9 N·m (80 in. lbs.).
7. Connect the drain tubes.
8. Install the wire harness. (Refer to 23 - BODY/SUN-
ROOF/WIRE HARNESS - INSTALLATION)
9. Connect battery negative cable.
10. Temporarily install sunroof switch and perform the
sunroof motor teach procedure. (Refer to 23 -
BODY/SUNROOF/DRIVE MOTOR - STANDARD
PROCEDURE - TEACH PROCEDURE)
11. Test sunroof operation, adjust glass as necessary.
(Refer to 23 - BODY/SUNROOF/GLASS PANEL -
ADJUSTMENTS)
12. Install the headliner. (Refer to 23 - BODY/INTERI-
OR/HEADLINER - INSTALLATION)
13. Install the opening trim lace. (Refer to 23 - BODY/
SUNROOF/OPENING TRIM LACE - INSTALLA-
TION)
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SUNROOF
KJ
MOTOR-SUNROOF - W/CONTROL UNIT
STANDARD PROCEDURE
DRIVE MOTOR TEACH PROCEDURE
REPLACEMENT DRIVE MOTOR
1. Press and hold the sunroof switch open until the sunroof glass fully opens, automatically reverses direction, and
stops at a position just forward of the full open position.
2. Release sunroof switch.
3. Within five seconds of releasing sunroof switch, press and hold the sunroof switch open again until the sunroof
glass closes, goes into vent position, and then finally stops in the closed position.
4. Release sunroof switch. Sunroof will now operate normally.
ORIGINAL DRIVE MOTOR
1. Press and hold sunroof switch open until the sunroof glass opens and stops.
2. Release sunroof switch.
3. Press and hold sunroof switch open once again for at least 10 seconds. After 10 seconds of pressing the switch
open, the sunroof glass will automatically move and stop at a new location.
4. Release sunroof switch.
5. Within five seconds of releasing the sunroof switch, press and hold the switch open again until the sunroof glass
closes, goes into vent position, and then finally stops in the closed position.
6. Release sunroof switch. The sunroof will now operate normally.
REMOVAL
1. Remove headliner. (Refer to 23 - BODY/INTERI-
OR/HEADLINER - REMOVAL)
2. Disconnect the electrical connector (1).
3. Remove three motor assembly attaching screws (4)
from bottom side of motor assembly (3) and
remove motor assembly from the motor bracket.
KJ
SUNROOF
23 - 263
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