Jeep Liberty KJ. Manual — part 1278
12. Position patch in cutout against support squares
and adjust patch until the gap is equal along all
sides.
13. Drill 3 mm (0.125 in.) holes in the support squares
through the pre-drilled holes in the patch.
14. Apply a coat of adhesive to the exposed ends of
the support squares.
15. Install screws to hold the patch to support
squares. Tighten screws until patch surface is
flush with panel surface.
16. Allow adhesive to cure, and remove all screws.
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KJ
17. Using a 125 mm (5 in.) 24 grit disc grinder, grind
a 50 mm (2 in.) to 75 mm (3 in.) wide and 2 mm
(0.080 in.) deep path across the gaps around the
patch. With compressed air, blow dust from
around patch.
18. Apply adhesive backed nylon mesh (dry wall tape)
over gaps around patch.
19. Mix enough adhesive to cover the entire patch
area.
20. Apply adhesive over the mesh around patch, and
smooth epoxy with a wide spreader to reduce fin-
ish grinding. Use two to three layers of mesh and
adhesive to create a stronger repair.
PATCHED PANEL SURFACING
After patch panel is installed, the patch area can be finished using the same methods as finishing other types of
body panels. If mesh material is exposed in the patched area, grind surface down, and apply a coat of high quality
rigid plastic body filler. Prime, block sand, and paint as required.
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SPECIFICATIONS
TORQUE
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Fender bolts
12
9
—
Flip-up glass hinge to body bolts
7
—
60
Flip-up glass hinge to glass bolts
10
—
90
Flip-up glass latch nuts
12
9
—
Front door check strap nuts
12
9
—
Front door check strap to A-pillar bolts
12
9
—
Front door glass run channel bolts
9
—
80
Front door hinge to A-pillar bolts
28
21
—
Front door hinge to door nuts
23
17
—
Front door latch adjustment screw
3
—
30
Front door latch screw
11
8
95
Front door latch striker bolts
28
21
—
Front door lock cylinder screw
6
—
55
Front door outside handle nuts
6
—
55
Front door regulator bolts
9
—
80
Front seat back recliner bolts
28
21
—
Front seat bolts/nut
43
32
—
Front seat riser bolts
28
21
—
Front seat track bolts
28
21
—
Grille opening reinforcement
10
—
85
Hood hinge to body bolts
28
21
—
Hood hinge to hood bolts
12
9
—
Hood latch nuts
14
10.5
—
Hood latch support bolts
10
—
85
Instrument panel center support bracket bolts
23
17
—
Instrument panel HVAC nuts/bolts
6
—
55
Instrument panel roll down bolts
54
40
—
Instrument panel top bolts
28
21
—
Outside mirror nuts
7
—
65
Radiator crossmember bolts
10
—
85
Rear door check strap nuts
12
9
—
Rear door check strap to B-pillar bolts
12
9
—
Rear door glass division bar bolt
9
—
80
Rear door glass run channel bolts
9
—
80
Rear door hinge to B-pillar bolts
28
21
—
Rear door hinge to door nuts
23
17
—
Rear door latch adjustment screw
3
—
30
Rear door latch screw
11
8
95
Rear door latch striker bolts
28
21
—
Rear door outside handle nuts
6
—
55
Rear door regulator bolts
9
—
80
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KJ
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Rear seat back hinge bolts
28
21
—
Rear seat latch/lock assembly bolts
28
21
—
Rear seat outboard nuts
43
32
—
Rear seat outer seat cushion leg bolts
35
26
—
Rear view mirror setscrew
1
—
15
Rock rail bolts
23
16.5
200
Roof rack bolts
8
—
75
Side view mirror nuts
7
—
65
Side step nuts/bolts
23
17
—
Steering column coupler bolt
49
36
—
Steering column lower mounting nuts (See CAUTION below).
17
13
—
Steering column upper mounting nuts (See CAUTION below).
17
13
—
Swing gate check strap to pillar bolts
11
8
95
Swing gate check strap nuts
10
—
85
Swing gate exterior handle nuts
6
—
55
Swing gate hinge bolts
31
23
—
Swing gate hinge to D-pillar bolts
31
23
—
Swing gate latch adjustment screw
3
—
30
Swing gate latch screws
11
8
95
Swing gate latch striker bolts
28
21
—
Swing gate lock cylinder screw
6
—
50
Swing gate stabilizer cup bolts
9
—
80
Swing gate stabilizer insert bolts
9
—
80
Washer bottle bolt
10
—
85
CAUTION:
Lower nuts must be installed and tightened first then the upper nuts in order to prevent damage to the capsules.
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