Jeep Liberty KJ. Manual — part 938
3. Install thermostat housing (Refer to 7 - COOLING/ENGINE/ENGINE COOLANT THERMOSTAT - INSTALLA-
TION).
4. Install viscous heater (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING/ELECTRIC COOLANT PUMP
- INSTALLATION).
5. Install accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION).
6. Raise vehicle on hoist.
7. Connect turbocharger oil return line at turbocharger.
8. Connect exhaust pipe at turbocharger downpipe.
9. Lower vehicle from hoist.
10. Connect oil supply line at turbocharger. Torque banjo fitting to 24 N·m.
11. Install exhaust manifold heat shield. Torque retaining bolts to 24 N·m (18 lbs.ft.).
12. Reposition EGR cooler and or EGR valve assembly on exhaust manifold. Torque retaining nuts and bolt to
32.4N·m.
13. Connect EGR pipe to EGR valve. Torque bolts to 32 N·m.
14. Connect EGR cooler coolant hoses at cooler (2.8L).
15. Install coolant recovery pressure container (Refer to 7 - COOLING/ENGINE/COOLANT RECOVERY PRESS
CONTAINER - INSTALLATION).
16. Refill cooling system (Refer to 7 - COOLING/ENGINE - STANDARD PROCEDURE).
17. Connect charge air cooler inlet hose at turbocharger.
18. Install air cleaner assembly.
19. Connect air inlet hose to turbocharger.
20. Install engine cover (Refer to 9 - ENGINE - INSTALLATION).
21. Connect negative battery cable.
11 - 18
EXHAUST SYSTEM
KJ
FRAME & BUMPERS
TABLE OF CONTENTS
page
page
FRONT FASCIA
REAR FASCIA
REAR FASCIA SUPPORT
REAR FASCIA - STEP PAD
REAR FASCIA - RAIN DIVERTER
FRAME
FRONT SKID PLATE
ENGINE CRADLE CROSSMEMBER
TRANSFER CASE SKID PLATE
REAR CROSSMEMBER
FRONT TOW HOOK
REAR TOW HOOK
TRAILER HITCH
FUEL TANK SKID PLATE
KJ
FRAME & BUMPERS
13 - 1
FRONT FASCIA
REMOVAL
1. Remove the grille (Refer to 23 - BODY/EXTERIOR/
GRILLE - REMOVAL).
2. Remove the turn signal lamps (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING
-
EXTERIOR/PARK/
TURN SIGNAL LAMP - REMOVAL).
3. Remove the fascia screws next to the turn signal
lamps (6).
4. Remove the two screws at the bottom of the fascia
(5).
5. Remove the three plastic rivets (8) securing the
fascia (3) to each wheelhouse splash shield.
6. Release the three tabs securing the fascia to the
grille opening reinforcement (1).
7. Remove the fascia (3).
13 - 2
FRAME & BUMPERS
KJ
INSTALLATION
1. Position the fascia (3) onto the vehicle and align
the center pin into the hole located near the center
of the grille opening reinforcement (1).
2. Secure the three tabs onto the grille reinforcement
fully.
3. Install the two screws (4 & 6) next to the turn sig-
nal lamps.
4. Install the two lower screws (5).
5. Install new rivets (8) attaching the wheelhouse
splash shield to the fascia (3).
6. Install the turn signal lamps (Refer to 8 - ELECTRI-
CAL/LAMPS/LIGHTING - EXTERIOR/PARK/TURN
SIGNAL LAMP - INSTALLATION).
7. Install the grille (Refer to 23 - BODY/EXTERIOR/
GRILLE - INSTALLATION).
KJ
FRAME & BUMPERS
13 - 3
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