Engine Iveco Vector 8. Manual — part 10
SECTION 3 - INDUSTRIAL APPLICATION
1
VECTOR 8 ENGINES
Print P2D32V001E
Base - April 2006
SECTION 3
Industrial application
Page
GENERAL SPECIFICATIONS
3
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- Clearance data - 8 cyl.
7
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PART ONE -
MECHANICAL COMPONENTS
9
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ENGINE OVERHAUL
11
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- Preface
11
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- Dismantling
11
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- Installation of components for the application
22
- Fitting the flywheel cover housing
22
. . . . . . . . . .
- Fitting the rear oil seal
23
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ENGINE FLYWHEEL
23
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- Fitting the engine flywheel
23
. . . . . . . . . . . . . . . .
- Fitting the gearbox
25
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RODS
27
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ROCKER ARM ASSEMBLY
27
. . . . . . . . . . . . . . . . .
ROCKER ARMS
27
. . . . . . . . . . . . . . . . . . . . . . . . .
JUMPERS
27
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ROCKER ARM SUPPORT ROCKERS
27
. . . . . . . .
- Adjusting operating clearance between valves and
rockers
28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Fitting the cylinder head tappet covers
30
. . . . . .
- Fitting the injectors
30
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LUBRICATION
31
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- Oil pump
32
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COMPLETING THE ENGINE
33
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COMMON RAIL ASSEMBLY PROCEDURE
38
. . .
- Preparing for assembly
38
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- Cleaning and preparation
38
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- Assembly procedure
38
. . . . . . . . . . . . . . . . . . . .
- Test procedure for checking for diesel leaks
from the Common Rail system.
39
. . . . . . . . . . . .
- Checks and inspections
41
. . . . . . . . . . . . . . . . . .
2
SECTION 3 - INDUSTRIAL APPLICATION
VECTOR 8 ENGINES
Base - April 2006
Print P2D32V001E
Page
SECOND PART -
ELECTRICAL EQUIPMENT
43
. . . . . . . . . . . . . .
LOCATION OF COMPONENTS ON THE ENGINE
45
.
- Circuit diagram of engine cable
46
. . . . . . . . . . . .
- Engine components
47
. . . . . . . . . . . . . . . . . . . . .
- ADEM III engine control unit
50
. . . . . . . . . . . . . .
- Electronic control of the engine control unit
53
. .
THIRD PART - DIAGNOSTICS
55
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TROUBLESHOOTING
57
. . . . . . . . . . . . . . . . . . . .
- General information
57
. . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING WITH TOOL 99368550
58
- Connection procedures
58
. . . . . . . . . . . . . . . . . .
- Diagnosis procedures for Vector 8V engines
59
. .
- Diagnosis Environment
60
. . . . . . . . . . . . . . . . . .
ENGINE PARAMETER READING
63
. . . . . . . . . . .
READING PARAMETER FOR SAVE CODE
64
. . . .
EVENTS TABLE
65
. . . . . . . . . . . . . . . . . . . . . . . . . .
FAULTS TABLE
67
. . . . . . . . . . . . . . . . . . . . . . . . .
ILC SIMULATOR 99368543 TOOL
70
. . . . . . . . . .
FOURTH PART -
PLANNED MAINTENANCE
77
. . . . . . . . . . . . .
VECTOR 8 DRAGON FVAE2884A*B200
MAINTENANCE PLAN
79
. . . . . . . . . . . . . . . . .
VECTOR 8 GENSET FVAE2885X*A100
MAINTENANCE PLAN
81
. . . . . . . . . . . . . . . . .
DESCRIPTION OF PREVENTIVE AND
ROUTINE MAINTENANCE WORK
83
. . . . . . .
CHECKING/REFILLING ENGINE OIL FILTERS
84
.
CHANGING ENGINE OIL FILTERS
84
. . . . . . . . . .
CHANGING THE ENGINE OIL
86
. . . . . . . . . . . . .
CHANGING FUEL PREFILTER AND
WATER SEPARATOR FILTER
87
. . . . . . . . . . . .
ADJUSTING ROCKER ARM ASSEMBLY
88
. . . . . .
CHANGING FUEL FILTERS
91
. . . . . . . . . . . . . . . .
Page
CHANGING AN INJECTOR
93
. . . . . . . . . . . . . . .
CHANGING BLOW-BY FILTER
95
. . . . . . . . . . . . .
CHANGING PRIMARY SYSTEM PUMP
96
. . . . . . .
- Removal
96
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Fitting
97
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REMOVING/REFITTING STARTER MOTOR
98
. . .
- Removal
98
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Fitting
98
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 1
GENERAL SPECIFICATIONS
G-DRIVE application
103260
SECTION 3 - INDUSTRIAL APPLICATION
3
VECTOR 8 ENGINES
Print P2D32V001E
Base - April 2006
103503
DRAGON application
Figure 2
4
SECTION 3 - INDUSTRIAL APPLICATION
VECTOR 8 ENGINES
Base - April 2006
Print P2D32V001E
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