Iveco Daily Euro 4. Manual — part 58
107714
107716
107715
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Figure 73
Figure 74
Figure 75
Figure 76
Figure 77
Figure 78
Remove screws (3), then remove throttle valve assembly (4).
Remove the screw (2) and take off the air temperature and
pressure sensor (1).
Remove the screws (5) and take off the suction manifold (6)
with the relevant gasket.
Using wrench SP.2275 (3), remove the glow plugs (4).
Remove the retaining straps, then remove coolant pipes (1
and 2).
Remove screw (3) and strap (5), then disconnect coolant
pipe (4) from water pump (6).
Loosen screw (5), then remove strap (6).
Remove screws (1), then take heat exchanger (2), together
with EGR valve (3), off overhead (4) and connecting pipe (7).
Remove screws (2), then take cover (3), together with pipes
(4 and 5), off cylinder head (1).
Unscrew connections (2, 4 and 6), then disconnect oil pipe
(5).
Remove nuts (2), then take turboblower (3), together with
its respective gasket, off exhaust manifold (1).
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107721
107720
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88260
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Figure 79
Figure 80
Figure 81
Figure 82
Figure 83
Figure 84
Using the specific wrench on the automatic tightener (2),
slacken the tension of the belt (1) and remove it.
Take out the screw (2) and remove the automatic tightener
(1).
Remove the screw (2), the bolt (4) and pull the alternator (3)
out of the support (1).
Remove the screws (1) and take off the support (2) from the
cylinder block.
Use the suitable wrench to remove the oil level sensor (1).
Remove the fastening screw and the rev sensor (2).
Remove the nuts (2), the spacers (1) and take off the exhaust
manifold (3) with the relevant gasket from the cylinder head.
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88265
Figure 86
Figure 87
Figure 88
Figure 89
Figure 90
Figure 85
Secure water pump shaft (5) by means of an Allen wrench
(3) and a special lever. Use a suitable wrench (4) to remove
nut (2) securing hub (1) to shaft (5).
Disassemble hub (5) and pulley (4).
Disconnect electric cable (1) from the retaining clip, then
remove nuts (2) and take electromagnet (3) off water pump
(6).
Remove screws (1), then take water pump (2) off.
Remove screw (3), then take oil dipstick pipe (4) out of front
cover (5).
Remove the screws (3) and the cover (4). Take off the snap
ring (2). Pull out the centrifugal filter (1).
Stop the rotation of the engine flywheel (2) by means of tool
99360306 (1).
Remove the screw (2) and the damper pulley (1).
Slacken the nut (2) anticlockwise because its
threading is left-handed.
The centrifugal filter (1) and the seal ring of the
cover (4) must be changed at every removal.
NOTE
NOTE
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Figure 91
Figure 92
Figure 93
Remove the screws (1) and the distribution cover (2).
Remove the nut (1) and the phase sensor (2).
Remove the nuts (3) and the cover (4).
Remove the hydraulic chain tightener: top (1) and lower (2).
Remove the pin (4) and disassemble the mobile skid: lower
(5) and top (3).
Remove the screw (3), the washer (2) and the gear (1).
Remove the screw (7), the washer (6), the gear (5) and the
chain (4).
Remove the cap (4), the screws (2 and 3) and the top fixed
skid (1).
88271
Remove the screws (3) and disassemble the depressor/oil
pump unit (2).
Remove the connection key (1).
Figure 94
Tool 99340059 (4) is used to remove the seal ring
(3) from the cover (2) when the engine is installed
on the vehicle.
Upper hydraulic chain stretcher (1) is equipped with
an anti-return device that makes it necessary to
replace the chain stretcher every time it is
disassembled.
Figure 95
Figure 96
NOTE
NOTE
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