Iveco EuroCargo (12 to 26 t). Manual — part 56
33611
33613
33612
Figure 40
Figure 41
Figure 42
Assemble shoulder rings, placing them into their own seat and
reverse gear (1) with the cylindrical roller bearing. Assemble
reverse gear supporting shaft with a suitable beater.
Assemble elastic peg (1).
Assemble cover (1) by tightening the screws at the required
torque.
Figure 43
33614
Slightly heat ball bearing half-race and assemble it into its own
seat on primary shaft. Assemble the odometer controlling
phonic wheel (1).
Figure 44
33615
Assemble rear cover (1), completed with sealing gasket, by
tightening the securing screws at the required torque.
Assemble motion outlet flange (2).
Figure 45
33616
Assemble reaction bar 99370317 (1), motion outlet flange
locking nut (3), wrench 99355081 (2) and tighten the locking
nut at the required torque.
GEARBOX 2865.6
E
URO
C
ARGO
T
ECTOR
12-26 t
67
Base - February 2003
Figure 46
Figure 47
Figure 48
33617
33554
Figure 49
Lock motion outlet flange rotation with bar 99370317, engage
a gear and with wrench 99355174 (1) tighten the ring nut on
motion inlet shaft at the required torque.
Assemble cover (1), completed with sealing gasket, on motion
inlet shaft and tighten securing screws at the required torque.
Assemble clutch disengagement lever and tighten securing
screws at the required torque.
Assemble the complete external control box (1).
Insert lubrication oil in the required amount, after about 20
min from application of LOCTITE 510 sealant.
Remove gearbox from rotating stand.
33553
33618
Tighten primary shaft (3) in a clamp. Remove coupling body
(1), 6
th
speed synchronising ring (4) and sliding sleeve (2) for
5
th
and 6
th
speed gears, recovering check springs and rollers.
33619
Remove elastic ring (1).
Figure 50
Figure 51
33620
With extractor 99341003 (1) and brackets 99341009 (2),
remove fixed 5
th
and 6
th
speed hub (4) together with
synchronising ring (3) and 5
th
speed coupling body (5).
GEARBOX 2865.6
E
URO
C
ARGO
T
ECTOR
12-26 t
68
Base - February 2003
33621
33622
33623
Figure 52
Figure 53
Figure 54
Remove 5
th
speed gear (1) and roller bearing below it.
Remove elastic ring (1).
Remove 4
th
speed gear (7) together with roller bearing and
bush (3) and coupling body (6) with holds 99341025 (4),
tie-rods 99341019 (2), bridge 99341003 (1) and clamp
99341015 (8). Remove synchronising ring (5).
33624
33626
33625
Remove 3
rd
and 4
th
gear sliding sleeve (1) recovering check
springs and rollers.
Extract 3
rd
and 4
th
speed fixed hub (2) and 3
rd
speed
synchronising ring with holds 99341025 (5), tie-rods
99341019 (7), bridge 99341003 (1) and clamp 99341015 (6).
Remove 3
rd
speed coupling body (4).
Remove 3
rd
speed gear (1) and roller bearing below it.
Figure 55
Figure 56
Figure 57
GEARBOX 2865.6
E
URO
C
ARGO
T
ECTOR
12-26 t
69
Base - February 2003
33627
33628
33629
Figure 58
Figure 59
Figure 60
Turn the shaft over and extract reverse gear (5) with roller
bearing below it, shoulder ring (4) and rolling half-race (3) with
holds 99341025 (2), tie-rods 99341019 (7), bridge 99341003
(1) and clamp 99341015 (6).
Remove elastic ring (1).
Extract 1
st
speed gear (3) together with roller bearing and
fixed sleeve (2) for reverse gear with holds 99341023 (4),
tie-rods 99341020 (6), bridge 99341003 (1) and clamp
99341015 (5).
33630
33631
Figure 61
Figure 62
Remove coupling body (1), synchronising ring (2), elastic ring
(4) and sliding sleeve (3) for 1
st
and 2
nd
speed gears recovering
rollers and springs.
Extract 2
nd
speed (4) with roller bearing, coupling body,
synchronising ring and 1
st
and 2
nd
speed fixed sleeve (5) with
holds 99341023 (3), tie-rods 99341020 (2), bridge 99341003
(1) and clamp 99341015 (6).
GEARBOX 2865.6
E
URO
C
ARGO
T
ECTOR
12-26 t
70
Base - February 2003
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