Iveco EuroCargo (12 to 26 t). Manual — part 147

72829

Figure 20

Figure 21

Removal

Loosen the nuts (1 and 4), take the rebound (3) and remove
the shock absorber (2).

500940

REAR SHOCK ABSORBERS

Removal

Refitting

Refit by reversing the removal sequence. Fasten
screws and nuts at the specified torque.

Refitting

Refit by reversing the removal sequence. Fasten
screws and nuts at the specified torque.

72830

Figure 22

528930

FRONT SWAY BAR

Removal

Loosen the nuts (1 and 3) and remove the sway bar (4) with
anchoring rod (2).

Refitting

Refit by reversing the removal sequence. Fasten
screws and nuts at the specified torque.

Loosen the nuts (1 and 3) and remove the shock absorber (2).

72702

E

URO

C

ARGO

T

ECTOR

12-26 t

FRONT AND REAR MECHANICAL SUSPENSIONS

39

Base - February 2003

FRONT SHOCK ABSORBERS

72703

Figure 23

Removal

Loosen the nut and remove the axle support fastening pin
(3).
Remove the nut (1), remove the pin and remove the sway
bar with reaction rod (2).

Refit by reversing the removal sequence. Fasten
screws and nuts at the specified torque.

Leaf spring disassembly

Arrange the leaf spring near the central pin in a vice
on the specific work bench.
Remove the central union pin after removing the
respective nut. Loosen the nuts fastening the side
brackets and remove the brackets. This operation will
free the individual leaves forming the leaf spring.

Checks

Carefully clean all parts with diesel fuel or solvent.
Make sure that the bushings are well anchored in the
spring and pad holes. Make sure that the internal
surface is not ovalised and that the pins are neither
worn nor misshapen. Replace if this is not so.

!

- Do not replace leaves if more than one leaf is

broken.

- Do not replace leaves if there are less than three

leaves in the faulty spring.

- Auxiliary leaf springs with main spring and

auxiliary springs are an exception to the
specification above. In other words, they can be
replaced also if the total number of leaves in the
auxiliary spring is less than three.

- Leaf springs consists on main leaves and

supplementary leaves should be considered as
leaf springs consisting of a main spring (main
leaves) and auxiliary spring (supplementary
leaves) reason for which the main leaves can be
replaced if there are at least three while
supplementary leaves can be replaced in any
case.

- The remaining leaves of the faulty spring which

are not replaced must not present superficial
alterations to visual inspection nor alternations
of shape which may compromise compliance
with original construction principles.

REPAIRS

528960

REAR SWAY BAR

Refitting

E

URO

C

ARGO

T

ECTOR

12-26 t

40

FRONT AND REAR MECHANICAL SUSPENSIONS

Base - February 2003

33854

Figure 24

BUSHING REPLACEMENT
Removal

Position the leaf spring (1) under a press (4) and remove the
bushing (2) from its housing with a ram (3).

Refitting

Refit by reversing the removal sequence.

Leaf spring assembly

Make sure the surfaces in contact with the leaves are
perfectly smooth and clean,
Arrange the leaves in the bundle next to each other,
arrange the respective shims in between and align the
central holes for fitting the union pin.
Fasten the leaves between the jaws of a vice and
insert the central pin. Fasten the respective nut on
the leaf side union bracket.
The brackets must be fastened to keep the leaves
aligned, without restricting free movement.
After assembly, use a punch to rivet the central pin
and the bracket pins to lock them safely.

E

URO

C

ARGO

T

ECTOR

12-26 t

FRONT AND REAR MECHANICAL SUSPENSIONS

41

Base - February 2003

E

URO

C

ARGO

T

ECTOR

12-26 t

FRONT AND REAR PNEUMATIC SUSPENSIONS

43

Base - February 2003

Front and rear
pneumatic suspensions

Page

PNEUMATIC SUSPENSIONS

45

. . . . . . . . . . . . . . .

INTRODUCTION

45

. . . . . . . . . . . . . . . . . . . . . . .

PNEUMATIC SUSPENSION ASSEMBLIES

45

. . . . .

FRONT PNEUMATIC SUSPENSION

45

. . . . . . . . .

LEAF SPRING SPECIFICATIONS AND DATA

46

.

FRONT SUSPENSION -

MODELS 120E..FP/130E..FP/150E..FP

46

. . . . . . .

FRONT SHOCK ABSORBERS

47

. . . . . . . . . . . . . .

- Assembly diagrams

47

. . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS AND DATA

47

. . . . . . . . . . . . .

REAR PNEUMATIC SUSPENSION

48

. . . . . . . . . .

REAR SHOCK ABSORBERS

51

. . . . . . . . . . . . . . . .

- Assembly diagrams

51

. . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS AND DATA

52

. . . . . . . . . . . . .

- Electronically controlled rear pneumatic

suspension diagram
(NEWAY for Models 110EL..P-120EL..P)

53

. . . .

- Cable-and-trunk diagram of pneumatic rear

suspensions (For Models 120E..P-130E..P-
150E..P-180E..P)

54

. . . . . . . . . . . . . . . . . . . . . . . .

- Electronically controlled FULL PNEUMATIC suspen-

sion diagram
(For Model 120E..FP-130E..FP-150E..FP)

55

. . . . .

- Rear pneumatic suspension vehicle wiring diagram 56

- Front and rear pneumatic suspension vehicle wiring

diagram

57

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHASSIS LIFTING/LOWERING AND LEVELLING

58

- Remote control

58

. . . . . . . . . . . . . . . . . . . . . . . .

REMOTE CONTROL DESCRIPTION

AND OPERATION

59

. . . . . . . . . . . . . . . . . . . .

- Lifting/lowering the chassis

59

. . . . . . . . . . . . . . .

- Chassis self-leveling

59

. . . . . . . . . . . . . . . . . . . . .

- Level ”M1” - ”M2”

59

. . . . . . . . . . . . . . . . . . . . .