Iveco EuroCargo (12 to 26 t). Manual — part 146

NO

YES

Damaged central leaf spring union pin.

Replace part and overhaul spring.

Damaged or broken spring leaves.

Overhaul leaf spring and replace damaged parts.
Replace the entire leaf spring, if required.

5

THE SUSPENSIONS ARE TOO

FLEXIBLE

YES

NO

YES

Loose leaf spring mounts.

Check mounts and replace loose chassis fastening
rivets.

Loose leaf spring bundle for broken central fastening
pin.

Overhaul leaf springs and replace central pin and
respective lock nut.

6

CREAKING, KNOCKING

AND NOISE IN GENERAL

YES

NO

Loose leaf spring bundle for broken spring fastening
bracket rivets.

Check leaf spring fastening brackets and replace
fastening rivets.

YES

Worn bearing and/or excessive play.

Carefully check bearings and replace damaged parts,
if required. Adjust wheel geometry.

YES

NO

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PART

TORQUE

Nm

(kgm)

FRONT SUSPENSIONS

Leaf spring bracket fastening nut

M16x1.5

238

± 22.5

(24

± 2.2)

Leaf spring bracket fastening nut

M18x1.5

278

± 27

(28

± 2.7)

Leaf spring bracket fastening nut

M20x1.5

464

± 46

(47

± 4.7)

Leaf spring to pad fastening nut

445

± 45

(45

± 4.6)

Leaf spring to front mount fastening nut

445

± 45

(45

± 4.6)

Shock absorber to chassis fastening nut

M16

80

± 8

(8

± 0.8)

Shock absorber to axle fastening nut

M16

80

± 8

(8

± 0.8)

Upper shock absorber fastening nut

M14x1.5

64

± 6

(6.4

± 0.6)

Shock absorber to axle fastening nut

M20

121

± 12

(12.3

± 1.2)

Shock absorber fork fastening nut

275

± 55

(28

± 5.6)

Connecting rod to chassis support screw nut

223

± 22

(23

± 2.3)

Connecting rod to sway bar fastening pin nut

311

± 30

(34

± 3)

Sway bar support to chassis fastening screw

76.5

± 7.5

(8

± 0.8)

Collar to sway bar support fastening screw

M12

111

± 11

(11

± 1.1)

REAR SUSPENSION

Spring bracket on axle fastening nut

M22x1.5

623

± 62

(63.5

± 6.3)

Leaf spring front fastening nut

M20

445

± 45

(45

± 4.5)

Leaf spring to pad fastening screw

M20

445

± 45

(45

± 4.5)

Rear mount to chassis fastening screw nut

M16

227

± 23

(23

± 2.3)

Sway bar to axle mount fastening screw nut

M20

311

± 31

(32

± 3)

Connecting rod to chassis support fastening screw nut

M20

311

± 31

(32

± 3)

Upper shock absorber fastening nut

M14x1.5

64

± 6

(6.4

± 0.6)

Lower shock absorber fastening nut

M20

121

± 12

(12.3

± 1.2)

Shock absorber to chassis fastening nut

M16

80

± 8

(8

± 0.8)

Shock absorber to axle fastening nut

M16

80

± 8

(8

± 0.8)

Rebound to chassis fastening screw

77

± 7

(7.9

± 0.7)

Sway bar support to chassis fastening screw nut

M12

63

± 7

(6.4

± 0.6)

Sway bar to connecting rod fastening nut

M10

35.5

± 3.5

(3.6

± 0.3)

72700

Figure 18

!

Disconnect the battery cables before starting
removal-refitting operations.

Removal

Arrange the vehicle on level ground, block the
rear wheels with wedges and proceed as follows:

- Loosen the front wheel fastening nuts, lift the vehicle and

position it on stands.

- Arrange hydraulic jack 99321024 under the wheels,

remove the fastening nuts and remove the wheels.

- Loosen the nuts (1 and 5), taking the pad (2) and remove

the shock absorber from the vehicle (4).

- Loosen the U-bolt (12) fastening nuts (9). Remove the

sway bar (8) supports (7) and remove the U-bolts taking
the plate (6) and the rebound (13).

- Loosen the nut and remove the front leaf spring (11)

anchoring pin (10) to the chassis mount.

- Loosen the nut and remove the rear pin (3) anchoring

the leaf spring (11) to the chassis, lower the axle and
remove the complete leaf spring.

Refit by reversing the removal sequence. Fasten
screws and nuts at the specified torque.

Lock nuts must be replaced and fastened at the
specified torque.

Check that:

- U-bolt threading is in good conditions. If

required, reface the threading or replace the
part.

Refitting

500410

FRONT MECHANICAL
SUSPENSION
REMOVAL-REFITTING

!

The mechanical suspension, shock absorber and sway
bar removal-refitting operations described in the
following paragraphs were carried out on 150E..
models and are, however, suitable for other models
fitting mechanical suspension systems.

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79453

Figure 19

!

Disconnect the battery cables before starting
removal-refitting operations.

Removal

Arrange the vehicle on level ground, block the
front wheels and proceed as follows:

- Loosen the rear wheel fastening nuts, lift back of the

vehicle and position it on stands.

- Arrange hydraulic jack 99321024 under the wheels,

remove the fastening nuts and remove the wheels.

- Loosen the nuts (3) and remove the fastening U-bolts

(4).

- Loosen the nut and remove the front leaf spring (5)

anchoring pin (6) to the chassis support (7).

- Loosen the nut and remove the rear pin (2) anchoring

the leaf spring (5) to the chassis (1), lower the axle and
remove the complete leaf spring.

Refit by reversing the removal sequence. Fasten
screws and nuts at the specified torque.

Lock nuts must be replaced and fastened at the
specified torque.

Check that:

- U-bolt (4) threading is in good conditions. If

required, reface the threading or replace the
part.

Refitting

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FRONT AND REAR MECHANICAL SUSPENSIONS

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REAR MECHANICAL SUSPENSION
REMOVAL-REFITTING

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