Geely CK (2008). Manual part — 91

361

6. Cowl Upper Assembly

Cowl upper assembly is mainly composed of cowl upper outer plate, cowl upper LH/RH end plate assembly,

instrument panel mounting plate, steering column mounting bracket upper/lower plate, cowl lower inner plate,

ventilator cover, etc., by welding them together.

Figure 5-2 Dismantle diagram of front sheet metal and cowl parts

1 Front Cross Member

2 Hood Lock Bracket Assy.

3 L H / R H S i d e M e m b e r E n d P l a t e

4 Engine Hood Front Support Plate Assy.

5 LH/RH Front Cross Member 6. LH/RH Front Mud Guard

7 Front Cross Member Assy.

8 Cowl Inner And Outer Plate Assy.

9 LH/RH Front Mud Guard

Reinforcement

10 Cowl Upper Baffle

1

2

3

7

5

6

8

3

9

10

6

4

Front

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(II) Floor Assembly

Floor assembly is the base of the main body and an important structure component to link with assemblies

and for load transfer and bearing. The vehicle running performance depends on its intensity and rigidity.

Figure 5-3 is the dismantle diagram of the floor parts.

Floor assembly is composed of front floor assembly and rear floor assembly. A protrusile tunnel runs longitu-

dinally in the center of the front floor. The tunnel and the lower floor rail can strengthen its rigidity in

longitudinal direction. The lower space of the tunnel is used to mount components such as transmission shift

pull rod, park brake drawing cable, exhaust pipes with 3-way catalytic converter. Carpet and sound insulator

mat are mounted in the inner side of the compartment. The first and the second cross member, LH/RH side

member and side rails which are on the front floor form a frame structure. It can provide great load-bearing

capacity to assure strict running requirements for body.

Figure 5-3 Decomposition Diagram of Floor Parts

1 LH/RH Front Floor Side Rail 2 Front Floor

3 Front Floor Cross Member

4 LH/RH Floor Side

Member

5 Rear Floor 1st Cross Member 6 LH/RH Rear Floor Side Rail

7 Rear Floor 2nd Cross

Member Assy.

8 Rear Floor

2

1

4

3

4

5

6

6

7

8

Front

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(III) Side Wall Assembly

LH/RH side wall assembly is frame structure. It is mainly composed of parts such as LH/RH front pillar sub-

assembly, LH/RH central pillar reinforcement, LH/RH upper side rail, LH/RH floor side rail outer panel, LH/

RH side wall inner/outer panel...etc., by welding them together. Figure 5-4 is the dismantle diagram.

Figure 5-4 Decomposition Diagram of Quarter Parts

1. LH/RH Front Pillar Inner Plate

2 LH/RH Upper Side Member Front Inner Plate

3 LH/RH Front

Pillar Outer Plate Reinf orcement

4 LH/RH Upper Side Member Inner Plate Assy.

5.LH/RH Doorframe Lower Side Member Outer Plate Reinforcement

6 LH/RH Central Pil-

lar Outer Plate Reinforcement 7 LH/RH Rear Wheel House Inner Plate Sub-assy 8 LH/RH Rear

Wheel House Outer Plate Sub-assy 9 LH/RH Side Wall Outer Plate

1

5

7

9

2

6

4

8

5

8

7

4

2

9

3

1

6

3

Front

Left

Right

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(IV) Rear Back Panel Parts

Rear back panel assembly is mainly composed of parts such as rear back panel, rear back panel reinforcement,

trunk lock mounting plate, trunk lid cross member, etc., by welding them together. Figure 5-5 is the dismantle

diagram.

Figure 5-5 Dismantle Diagram of Rear Quarter Assembly

1 Rear Floor

2 Rear Back Panel 3 Rear Back Panel Reinforcement 4 Trunk Lid Lock Mounting

Plate 5 Trunk Lid Cross Beam

The rear back panel is used for effect of a cross member to strengthen the intensity of the rear part of the

body and form an opening of the trunk.

1

2

3

4

5