Geely CK (2008). Manual part — 24
Geely CK (2008). Manual part - 24
93
Replacement
1. Remove the clutch cable
(1) Loosen the clutch adjusting nut. Separate the clutch cable from the accelerator rocker arm
(2) Remove the 2 set bolts from the clutch cable on the cowl panel
(3) Separate the clutch cable from the clutch pedal
2. Install the clutch cable assembly in the reverse order of the above procedure.
Notice:
(1) The clutch cable assembly on the cowl panel set bolt torque : 20~25N.m
(2) Check and adjust the pedal according to the above-mentioned requirement in
"Adjustment".
Adjusting Bolt
Stroke
Free
Stroke
Minimum Distance from the Cowl Panel
Adjusting Bolt
Nut
Install Height
Adjusting Nut
94
Section 3 Clutch hydraulic Control Device
Components
Clutch Sub-pump
T
ransmission Assembly
Reserv
oir
Co
wl Baf
fle
Clutch
And Brak
e Pedal
Assembly
Clutch Master Cylinder
Clutch Master
Cylinder
Master Cylinder Brack
et
Clamp
Clamp
Connect The
Pipe
Assembly
Hose Union
Reserv
oir Hose 2
Reserv
oir Hose 1
Clog Bolt
Rubber W
asher
Union Nut
Hydraulic Hose
L Shaped Clip Plate
L Shaped Clip Plate
Pivot
95
Replacement
1. Remove the reservoir hose 1 and reservoir hose 2
Notice: Clutch hydraulic control system and hydraulic
brake system share the reservoir. Prevent the brake
fluid from overflowing when removing the reservoir
hose.
2. Disconnect the connection with the pedal
Remove the lock pin, flat washer, pin shaft to separate the clutch hydraulic control master cylinder from
the clutch pedal
3. Remove the connecting pipe
Loose the threaded connector connecting pipe and the clutch master cylinder. Remove the connecting
pipe.
4. Remove the clutch pedal assembly
Remove the nuts, bolts, 2 bushing, sleeve, clutch pedal assembly
5. Remove the hydraulic hose
Loosen the union thread connecting clutch hydraulic hose and pipe. Remove E-shaped clip plate fixing
the both ends of the clutch hydraulic hose
96
6. Remove clutch hydraulic control master cylinder
Remove the 2 fixing bolts between the clutch hydraulic control master cylinder and the pedal bracket
7. Install and replace the parts in the reverse order of the above procedure
Notice:
(1) Be careful not to leak brake fluid onto other objects or paint surface. Clean it immedi-
ately to avoid damage.
(2) Do not damage the seal rubber when installing and removing the pipe and make sure the
installation is correct
(3) Clutch pedal set thread torque : 20~25N.m
(4) Clutch hydraulic control master cylinder set bolt torque : 20~25N.m
(5) Torque of the union thread connecting the pipe and clutch master cylinder:
12~16N.m
(6) Torque of the threaded connector connecting the clutch hydraulic hose and pipe:
12~16N.m
(7) Bleed the air in the clutch hydraulic control system
(8) Check the clutch hydraulic control system for leakage
(9) Check the clutch hydraulic control system for reliable working
(10) Check the brake fluid level. Fill the brake fluid of the same brand if necessary.
(11) Check the clutch pedal installation height stroke and free stroke
a . The clutch pedal installation height: 180~186 mm
b . The clutch pedal stroke: 134~142mm
c . The clutch pedal free stroke: 10~20 mm
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