Geely Emgrand X7. Manual part — 274

3.2.6 Dismantle and installation

3.2.6.1 Replacement of clutch pedal

Dismantle procedure

Warning: Refer to warning for battery disconnection in warnings and precautions.

1. Disconnect the battery negative cable. Refer to

2.11.8.1 Battery cable disconnection/connection
procedures.

2. Dismantle instrument panel. Refer to 12.8.3.1

instrument panel replacement.

Note: Please use a special tool for body repair when
disassembling the trim panel, otherwise, the interior
trim will easily be

The panel edge is scratched.

3. Separate the clutch piston connecting rod

U-shaped clip and the clutch pedal.

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4. Dismantle the three fixing nuts of clutch pedal

assembly.

5. Take out the clutch pedal.

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Installation procedure:

1. Install the clutch assembly.

2. Install and tighten fixing nut of clutch pedal.

Torque: 21N.m (Metric system) 15.5 lb-ft (English
system)

3. Install the connecting pin between the clutch

piston connecting rod U-shaped clip and the
clutch pedal.

4. If necessary, adjust free stroke of clutch pedal.

Refer to 3.2.6.4 free stroke adjustment of clutch
Pedal.

5. Install the instrument panel.

6. Connect the battery negative cable.

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3.2.6.2 Clutch master pump Replacement

Dismantle procedure

Warning: Refer to warning for battery disconnection in warnings and precautions.

1. Disconnect the battery negative cable. Refer to

2.11.8.1 Battery cable disconnection/connection
procedures .

2. Dismantle left lower guard plate of instrument

panel. Refer to 12.8.3.1 Replacement of
instrument panel.

Note: Before disconnecting the cylinder, release the
clutch/brake fluid.

3. Loosen the hose clamp on master pump.

Dismantle oil inlet hose 1 from liquid
accumulator to master pump.

4. Disconnect the metal oil pipe joint 2 on clutch

master pump.

1

2

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5. Dismantle the cotter pin from the clutch pedal

and the piston connecting rod U-shaped clip, and
pull out the connecting pin.

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6. Dismantle the two fixing nut s on the clutch

cylinder.

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7. Pull out of master pump along the direction of

the engine compartment.

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Installation procedure::

1. Install clutch master pump and tighten the two

Fixing nut s of the clutch master pump.

Torque: 21Nm (Metric) 15.5 lb-ft (English system)

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2. Install the connecting pin between the clutch

pedal and the piston connecting rod U-shaped
clip, lock the cotter pin 2.

2

1

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3. Connect the metal oil pipe joint 1 on the clutch

master pump.

4. Install oil inlet hose from liquid accumulator to

master pump and install fixing clamp 2 of hose.

5. Discharge

the

air.

6. Adjust the clutch pedal.

7. Install lower left guard plate of instrument panel.

8. Fill the clutch / brake fluid to the MAX

(maximum) mark.

9. Connect the battery negative cable.

2

1

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