Geely EC718, EC718RV, EC715, EC715RV. Manual part — 261
Geely EC718, EC718RV, EC715, EC715RV. Manual part - 261
FE03-0092b
8.
Remove the 4th gear fourth retaining ring and washer with
a plier.
FE03-0093b
9.
Remove the 4th gear, needle bearing and needle bearing
washer.
FE03-0094b
10. Remove the 3rd/4th gear synchronizer snap ring with a
plier.
Note
Remove the synchronizer first if the snap ring is hard
to remove.
Transmission / Drive Axle
Manual Transmission
3-87
FE03-0095b
11. Remove the 3rd/4th gear synchronizer.
Synchronizer Sleeve and Shift Fork Distance:
≤0.35 mm (13.780 × 10
-3
in)
FE03-0096b
12. Remove the 3rd gear, needle bearing and needle bearing
washer.
B
A
A
FE11-0097b
13. After the removal, the input shaft final state is:
Input Shaft Runout:
≤0.03 mm (1.181 × 10
-3
in)
Input Shaft Wear Surface A Minimum Diameter:
33.985 mm (1,337.989 × 10
-3
in)
Surface B Minimum Diameter:
30.985 mm (1,219.879 × 10
-3
in)
3-88
Manual Transmission
Transmission / Drive Axle
Installation Procedure:
FE11-0098b
1.
Install the 3rd gear, needle bearing and needle bearing
washer.
Note
Apply a small amount of transmission fluid to
bearing journal before installation.
3rd Gear
FE03-0099b
2.
Install the 3rd gear.
Input Shaft 3rd Gear Axial Clearance:
0.1-0.35 mm (3.937-13.780 × 10
-3
in)
FE03-0100b
3.
Install the 3rd/4th gear synchronizer.
Note
Do not install the 4th gear synchronizer together,
otherwise, it is difficult to install the 3rd/4th
synchronizer snap ring. Chamfered side of the
synchronizer should face the rear of the
transmission.
Transmission / Drive Axle
Manual Transmission
3-89
FE03-0101b
4.
Install the 3rd/4th gear synchronizer snap ring.
Note
If it is difficult to install the snap ring, install the snap
ring before installing the synchronizer.
FE03-0102b
5.
Install the 4th gear synchronizer
Note
Synchronizer groove should fit in the synchronizer
ring.
FE03-0103b
6.
Install the 4th gear needle bearing washer.
3-90
Manual Transmission
Transmission / Drive Axle
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