Geely EC718, EC718RV, EC715, EC715RV. Manual part — 262

FE03-0104b

7.

Install the 4th gear needle bearing.

Note

Apply a small amount of transmission fluid to the
bearing journal before installation.

FE03-0105b

8.

Install the 4th gear.

Input Shaft 4th Gear Axial Clearance:
0.1-0.55 mm (3.937-21.654 × 10

-3

in)

FE03-0106b

9.

Install the 4th gear synchronizer hub.

Note

The dent ball should be aligned with the hole.

Transmission / Drive Axle

Manual Transmission

3-91

FE03-0107b

10. Install the 4th gear snap ring.

FE03-0108b

11. Install the 5th gear needle bearing washer.

FE03-0109b

12. Install the 5th gear needle bearing.

Note

Apply a small amount of transmission fluid to the
bearing journal before installation.

3-92

Manual Transmission

Transmission / Drive Axle

FE03-0110b

13. Install the 5th gear.

Input Shaft 5th Gear Axial Clearance:
0.1-0.50 mm (3.937-19.685 × 10

-3

in)

FE03-0111b

14. Install the 5th gear synchronizer.

Note

The synchronizer is directional, the convex side
should face the rear of the transmission.

FE03-0112b

15. Install the input shaft rear bearing with special tools

GL201-003 and GL201-004.

Input Shaft 4th Gear and 5th Gear Radial Clearance:
≤0.058 mm (3.346 × 10

-3

in)

Note

The bearing is directional, the transmission fluid seal
side should face the rear of the transmission.

16. Install the input shaft assembly.

17. Install the shift shaft.

18. Install the shift control assembly.

19. Install the transmission.

Transmission / Drive Axle

Manual Transmission

3-93

3.3.8.8 Main shaft Disassemble and Assemble

Removal Procedure:

一档齿轮 二档齿轮

FE03-0113b

1.

Remove the transmission. Refer to

3.3.8.3

Transmission

Assembly Replacement

.

2.

Remove the shift control assembly. Refer to

3.3.8.4

Shift

Control Assembly Replacement

.

3.

Remove the shift shaft. Refer to

3.3.8.6

Shift Shaft

Replacement

.

4.

Remove the main shaft from inside the transmission.

Main shaft 1st Gear and 2nd Gear Axial Clearance:
1st Gear: 0.1-0.35 mm (3.937-13.780 × 10

-3

in)

2nd Gear: 0.1-0.35 mm (3.937-13.780 × 10

-3

in)

Main shaft 1st Gear and 2nd Gear Runout:
≤0.056 mm (2.205 × 10

-3

in)

FE03-0114b

5.

Pull out the main shaft rear bearing with a universal
bearing puller.

FE03-0115b

6.

Remove the 5th gear snap ring with a plier.

3-94

Manual Transmission

Transmission / Drive Axle