Lexus ES300 (2002 year). Manual — part 410

030JM-01

6N

8N

10N

11N

12N

B06432

Nut Type

Present Standard
Hexagon Nut

Cold Forging Nut

Cutting Processed Nut

Class

4N

5N (4T)

6N

7N (5T)

8N

10N (7T)

11N

12N

Old Standard Hexagon Nut

No Mark (w/ Washer)

No Mark

*

No Mark (w/ Washer)

No Mark

No Mark

*: Nut with 1 or more marks on one side surface of the nut.

-

SERVICE SPECIFICATIONS

STANDARD BOLT FOR AUTOMATIC TRANSAXLE
REPAIR MANUAL

03-3

18

U150E A/T REPAIR MANUAL (RM913U)

HOW TO DETERMINE NUT STRENGTH

HINT:
Use the nut with the same number of the nut strength classification or the greater than the bolt strength clas-
sification number when tightening parts with a bolt and nut.
Example: Bolt = 4T
Nut = 4N or more

030JK-01

V06821

Mark

Mark

Class

Class

Hexagon head
bolt

Bolt
head No.

4-

5-

6-

7-

8-

9-

10-

11-

4T

5T

6T

7T

8T

9T

10T

11T

No mark

No mark

Hexagon
flange bolt

w/ washer
hexagon bolt

4T

4T

5T

6T

7T

8T

Hexagon head
bolt

Hexagon
flange bolt

w/ washer
hexagon bolt

Hexagon head
bolt

Hexagon head
bolt

2
Protruding
lines

2
Protruding
lines

3
Protruding
lines

4
Protruding
lines

Hexagon
flange bolt

w/ washer
hexagon bolt

Hexagon
flange bolt

w/ washer
hexagon bolt

Hexagon
flange bolt

w/ washer
hexagon bolt

Stud bolt

Welded bolt

4
Protruding
lines

5
Protruding
lines

6
Protruding
lines

No mark

Grooved

9T

10T

11T

4T

6T

4T

-

SERVICE SPECIFICATIONS

STANDARD BOLT FOR AUTOMATIC TRANSAXLE
REPAIR MANUAL

03-1

16

U150E A/T REPAIR MANUAL (RM913U)

STANDARD BOLT FOR AUTOMATIC TRANSAXLE REPAIR
MANUAL

HOW TO DETERMINE BOLT STRENGTH

0103A-02

D25697

Oil Seal

O-ring

Oil Pump Drive Gear

Oil Pump Driven Gear

Stator Shaft Assy

x13

10 (100, 7)

Oil Seal Ring

N·m (kgf·cm, ft·lbf) : Specified torque

Non-reusable part

-

INTRODUCTION

HOW TO USE THIS AUTOMATIC TRANSAXLE REPAIR
MANUAL

01-1

1

U150E A/T REPAIR MANUAL (RM913U)

HOW TO USE THIS AUTOMATIC TRANSAXLE REPAIR
MANUAL

GENERAL INFORMATION

1.

GENERAL DESCRIPTION

(a)

This manual is made in accordance with SAE J2008.

(b)

Generally repair operations can be separated in the following 3 main processes:
1. Diagnosis
2. Removing and Installing, Replacing, Disassembling, Installing and Checking, Adjusting
3. Final Inspection

(c)

This manual explains” Removing and Installing, Replacing,

Disassembling ,Instaling and Checking,

Adjusting” , but” Final inspection” is omitted.

(d)

The following essential operations are not written in this manual, however these operations must be
done in the practical situation.
(1)

Operation with a jack or lift

(2)

Cleaning of a removed part when necessary

(3)

Visual check

2.

INDEX

(a)

An alphabetical INDEX is provided as a section on the end of the book to guide you to the item to be
repaired.

3.

PREPARATION

(a)

Use of special service tools (SST) and special service materials (SSM) may be required, depending
on the repairing condition. Be sure to use SST and SSM when they are required and follow the working
procedure properly. A list of SST and SSM is in the Preparation section of this manual.

4.

REPAIR PROCEDURES

(a)

Component drawing is placed as the section or title when necessary.

(b)

Illustrations of the parts catalog are placed as the” disassembled parts drawing” so that it enables you
to understand the fitting condition of the components.

(c)

Non-reusable parts, grease applied parts, precoated parts and tightening torque are specified in the
components drawing.
Example:

Illustration:
what to do and where

Task heading: what to do

Detailed text:
how to do task

Set part No.

Component part No.

87. INSTALL FR DIFFERENTIAL CASE FRONT TAPERED
ROLLER BEARING

(a) Using SST and a press, install the front differential case
tapered roller bearing front inner race to the differential
case.

SST 09316-60011 (09316-00011)

Illustration:
what to do and where

Task heading: what to do

Detailed text:
how to do task

Set part No.

Component part No.

87. INSTALL FR DIFFERENTIAL CASE FRONT TAPERED
ROLLER BEARING

(a) Using SST and a press, install the front differential case
tapered roller bearing front inner race to the differential
case.

SST 09316-60011 (09316-00011)

D26831

01-2

-

INTRODUCTION

HOW TO USE THIS AUTOMATIC TRANSAXLE REPAIR
MANUAL

2

U150E A/T REPAIR MANUAL (RM913U)

(d)

Tightening torque, oil applying position, and non-reusable parts are described as important points in
the procedure.

NOTICE:
There are cases where such information can only be indicated by an illustration. In that case, all the
information such as torque, oil, etc are described in the illustration.
(e)

Installing procedure of operation item is performed in the reverse order of the removing, and only the
important points are described.

(f)

Only items with points are described in the procedure, and the operational portion and content are
placed using an illustration. In the explanations, details of the operational method, standard value and
notice are placed.

(g)

There may be a case where the illustrations of similar models are used. In that case the details may
be different from the actual vehicle.

(h)

The procedures are presented in a step-by-step format:
(1)

The illustration shows what to do and where to do it.

(2)

The task heading tells what to do.

(3)

The detailed text tells how to perform the task and gives other information such as specifications
and warnings.

Example:

HINT:
This format provides an experienced technician with a FAST TRACK to the necessary information. The task
heading can be read at a glance when necessary, and the text below provides detailed information. Impor-
tant specifications and warnings always stand out in bold type.
5.

SERVICE SPECIFICATIONS

(a)

Specifications are presented in bold type throughout the manual. You never have to leave the proce-
dure to look up your specifications. The specifications are also found in the Service Specifications sec-
tion for a quick reference.

6.

TERMS DEFINITION

CAUTION

Indicate the possibility of injury to you or other people.

NOTICE

Indicate the possibility of damage to the components being repaired.

HINT

Provide additional information to help you perform the repair efficiently.