Lexus GS300/400 (2000 year). Manual — part 268
SA0S7–01
R12766
SST
SA0721
Matchmarks
SA1328
Narrow
Wide
SA0830
R11111
SA–56
–
SUSPENSION AND AXLE
REAR DRIVE SHAFT
2056
REASSEMBLY
1.
INSTALL NEW NO.2 DUST DEFLECTOR
Using SST and a press, install a new No.2 dust deflector.
SST
09309–36010, 09502–12010
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
2.
ASSEMBLE INBOARD JOINT
If the joint has come apart, reassemble it in the following order.
(a)
Align the matchmarks placed before removal.
HINT:
When the matchmarks have disappeared, do the following pro-
cedure.
(1)
Install the inner race to the cage so that the in-
dented bevelled part of the inner race is on the op-
posite side to the bevelled top of the cage.
(2)
Install the outer race so that the indented side of the
outer race is facing the same side as the bevelled
surface of the cage.
(3)
Match the narrow projections of the inner race with
the wide projections of the outer race.
(b)
Tilt the cage and inner race to the side and insert the balls
one by one.
NOTICE:
When the cage and inner race are tilted over, support the
joint with your hand to prevent the balls from falling out.
3.
TEMPORARILY INSTALL NEW BOOTS AND NEW
BOOT CLAMPS
(a)
Place 4 new boot clamps to each boots.
HINT:
Before installing the boots, wrap vinyl tape around the spline of
the shaft to prevent damaging the boots.
(b)
Install the 2 boots to the drive shaft.
SA0679
FIPG
Seal Diameter
1.0 – 1.8 mm
(0.039 – 0.071 in.)
Z12875
Cover
Inboard Joint
R00194
Matchmarks
W00623
SST
30
°
–
SUSPENSION AND AXLE
REAR DRIVE SHAFT
SA–57
2057
4.
INSTALL INBOARD JOINT COVER
(a)
Apply FIPG to the inboard joint cover as shown in the il-
lustration.
FIPG:
Part No.08826–00801, THREE BOND 1121 or equiva-
lent
HINT:
Avoid applying an excessive amount to the surface.
(b)
Remove grease from the surface of the inboard joint fac-
ing to the cover.
(c)
Align the bolt holes of the cover with those of the inboard
joint, then insert the hexagon bolts.
(d)
Use a plastic hammer to tap the rim of the inboard joint
cover into place. Do this in the order shown, and repeat
several times.
5.
INSTALL INBOARD JOINT
(a)
Align the matchmarks placed before removal.
(b)
Using a brass bar and hammer, tap the inboard joint onto
the drive shaft.
NOTICE:
Check that the brass bar is touching the inner race, and not
the cage.
(c)
Using a snap ring expander, install a new snap ring.
6.
ASSEMBLE BOOTS TO JOINTS
Before assembling the boots, pack with only the same amount
of grease that was wiped off.
Grease capacity
100 – 105 g (3.5 – 3.7 oz.)
HINT:
Use the grease supplied in the boot kit.
NOTICE:
Keep grease off the joint connection groove of the
boot.
Pack with grease all over the ball contact surface in-
side the joint.
7.
INSTALL NEW BOOT CLAMPS TO BOTH BOOTS
(a)
Position the clamp onto the boot.
(b)
Place SST onto the clamp.
SST
09521–24010
(c)
Tighten SST so that the clamp is pinched as shown in the
illustration.
NOTICE:
Do not overtighten the SST.
R06938
SST
Clearance
R08199
R07026
SA–58
–
SUSPENSION AND AXLE
REAR DRIVE SHAFT
2058
(d)
Using SST, adjust the clearance of the clamp.
SST
09240–00020 (09242–00080)
Clearance: 0.8 mm (0.031 in.) or less
(e)
The drive shaft is designed to move
±
20 mm (0.79 in.)
from the normal position.
Drive shaft standard length:
RH
598.5 mm (23.563 in.)
LH
553.5 mm (21.791 in.)
8.
INSTALL NEW END COVER
(a)
Pack grease into the end cover.
Grease capacity
50 – 55 g (1.8 –1.9 oz.)
(b)
Remove grease from the surface of the inboard joint fac-
ing to the cover.
(c)
Glue on a new gasket, with the glued side facing toward
the outer race side of the inboard joint.
(d)
Align the bolt holes of the cover with those of the inboard
joint.
(e)
Install the 6 hexagon bolts and washers from the end cov-
er side.
(f)
Install the 6 nuts to the boot side.
(g)
Using a 10 mm hexagon wrench, tighten the bolts. Do this
in the order shown, and repeat several times.
(h)
Check that the claw of the end cover touches the inboard
joint.
9.
CHECK DRIVE SHAFT (See page
SA0S8–01
–
SUSPENSION AND AXLE
REAR DRIVE SHAFT
SA–59
2059
INSTALLATION
Installation is in the reverse order of removal (See page
).
AFTER INSTALLATION, CHECK ABS SPEED SENSOR SIGNAL (See page
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