Lexus RX300 (MCU15). Manual — part 21
1.
Cut the new parts for the rocker panel No.1 re-
inforcement at the location shown above.
2.
Before temporarily installing the new parts.
Weld the rocker panel No.1 reinforcement,
rocker panel No.3 reinforcement, inner pillar
and center body pillar reinforcement with
standard points.
3.
Temporarily install the new parts and mea-
sure each part in accordance with the body di-
mension diagram.
4.
Before welding the new parts, check the fit of
the front door and rear door.
Rocker Panel No.1 Reinforcement
580 mm
Cut Location
Rocker Panel No.3 Reinforcement
Rocker Panel No.1 Reinforcement
Center Body
Pillar
Reinforcement
Inner Pillar
Butt Weld
Butt Weld
— 4
— 4
— 28
— 26
— 11
— 6
— 3
— 12
BODY PANEL REPLACEMENT
RE-30
INSTALLATION
mm
in.
580
22.83
5.
After welding the inner pillar, center body pil-
lar reinforcement and rocker panel No.1 rein-
forcement to the vehicle install the outer pil-
lar.
6.
Apply framd material to the pillar section.
A – A
[Foamed Material
Application Areas]
— 40
Butt Weld
— 41
— 1
— 1
A
A
Butt Weld
Butt Weld
Butt Weld
— 21
— 2
— 3
— 3
— 11
BODY PANEL REPLACEMENT
RE-31
FRONT DOOR OUTER PANEL (ASSY)
REMOVAL
1.
Before removing the outer panel, make the
installation position with a tape.
2.
After grinding off the hemming location, re-
move the outer panel.
Hemming Location
Disc Sander
Braze
Installation
Position
Braze
Positioning Tape
BODY PANEL REPLACEMENT
RE-32
1.
Before temporarily installing the new parts,
apply body sealer to the reinforcement, side
impact protection beam and back side of the
new parts.
HINT:
1)
Apply just enough sealer for the reinforce-
ment and side impact beam to touch the new
panel. Apply sealer evenly around the flange
area, about 10 mm (0.39 in.) from the edge, as
shown.
2)
For other sealing points, refer to section AR.
2.
Bend the flange hem about 30
_ with a hem-
mer and dolly, then fasten tightly with a hem-
ming tool.
HINT:
1)
Perform hemming in three steps, being care-
ful not to warp the panel.
2)
If a hemming tool cannot be used, hem with
a hammer and dolly.
Body Sealer
about 10 mm
Do not close the
drain hole.
Cloth Tape
30
_
Hemming Tool
Braze
Body Sealer
Positioning
Tape
Braze
Body Sealer
— 4
— 4
— 4
— 4
BODY PANEL REPLACEMENT
RE-33
INSTALLATION
mm
in.
10
0.39
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