Lexus RX300 (MCU15). Manual — part 20
1.
Cut the new parts for the outer pillar and rock-
er panel No.1 reinforcement at the locations
shown above.
HINT:
After butt welding the rocker panel No.1 re-
inforcement attach it to the lower area of the outer
pillar.
2.
Before temporarily installing the new parts,
weld the outer pillar, reinforcement, inner pil-
lar and rocker panel No.1 reinforcement with
standard points.
3.
Temporarily install the new parts and mea-
sure each part in accordance with the body di-
mension diagram.
Outer Piller
Cut Location
80 mm
270 mm
Rocker Panel No.1 Reinforcement
Cut Location
Outer Piller
Inner Piller
Rocker Panel No.1
Reinforcement
Reinforcement
— 16
— 13
— 3
— 22
— 3
— 10
— 5
— 7
— 6
— 2
— 2
— 4
— 2
— 2
— 2
— 4
BODY PANEL REPLACEMENT
RE-26
INSTALLATION
mm
in.
80
270
3.15
10.63
4.
Before welding the new parts, check the fit of
the front door, front fender and windshield
glass.
5.
Apply framed material to the pillar section.
Tack Weld
(45 mm)
Butt Weld
A
A
A – A
[Foamed Material
Application Areas]
Butt Weld
B – B
[Foamed Material
Application Areas]
Butt Weld
B
B
Butt Weld
— 7
— 4
— 12
— 8
— 12
— 15
— 1
— 1
— 2
— 3
— 2
— 1
BODY PANEL REPLACEMENT
RE-27
mm
in.
45
1.77
BODY PANEL REPLACEMENT
RE-28
– MEMO –
CENTER BODY PILLAR (CUT)
REMOVAL
1.
Cut and join the parts at the locations as
shown above.
HINT:
1)
Shift the each cut and join locations of the out-
er piller, inner piller and reinforcement.
2)
Shift the each cut and join locations of the out-
er piller and rocker panel No.1 reinforcement.
Cut and Join
Location
(Cut Location
for Supply
Parts)
410 mm
Cut and Join Location
(Cut Location for
Supply Parts)
Cut and Join Location
Cut and Join
Location
(Cut Location for
Supply Parts)
[Cut and Join Location]
80 mm
Rocker Panel No.1 Reinforcement
[Cut and Join Location]
50 mm
[Cut and Join Location]
— 2
— 2
— 2
— 2
— 1
— 13
— 2
— 11
BODY PANEL REPLACEMENT
RE-29
mm
in.
50
80
410
1.97
3.15
16.14
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