Lexus RX300 (MCU15). Manual — part 515
SR0MS–02
F03841
A
B
SST
SR–22
–
STEERING
POWER STEERING VANE PUMP
LEXUS RX300 (RM785E)
REMOVAL
1.
DISCONNECT RETURN HOSE
Remove the clip and disconnect the return hose.
NOTICE:
Take care not to spill fluid on the drive belt.
2.
REMOVE OIL PRESSURE SWITCH
(a)
Disconnect the connector.
(b)
Remove the oil pressure switch from the union bolt.
NOTICE:
Be careful not to drop the oil pressure switch.
If the oil pressure switch is dropped or strongly damaged, re-
place it with a new one.
3.
DISCONNECT PRESSURE FEED TUBE
Remove the union bolt and gasket and disconnect the pressure
feed tube.
4.
REMOVE DRIVE BELT
Using SST, loosen the 2 bolt (”A” and ”B”), and remove the drive
belt.
SST
09249–63010
5.
REMOVE PS VANE PUMP ASSEMBLY
(a)
Using SST, loosen the bolt ”A” sufficiently so that pump
assembly can be removed.
SST
09249–63010
(b)
Remove the bolt ”B” and PS vane pump assembly.
HINT:
Bolt ”A” cannot be removed.
SR060–04
R11987
R11986
SST
–
STEERING
POWER STEERING VANE PUMP
SR–23
LEXUS RX300 (RM785E)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1.
MEASURE PS VANE PUMP ROTATING TORQUE
(a)
Check that the pump rotates smoothly without abnormal
noise.
(b)
Using a torque wrench, check the pump rotating torque.
Rotating torque:
0.3 N·m (2.8 kgf·cm, 2.4 in.·lbf) or less
2.
REMOVE VANE PUMP PULLEY
(a)
Using SST, stop the pulley rotating and loosen the nut.
(b)
Remove the nut and vane pump pulley from the vane
pump shaft.
SST
09960–10010 (09962–01000, 09963–01000)
3.
REMOVE FRONT AND REAR BRACKETS
Remove the 3 bolts, front and rear brackets.
4.
REMOVE SUCTION PORT UNION
(a)
Remove the bolt and suction port union.
(b)
Remove the O–ring from the suction port union.
5.
REMOVE PRESSURE PORT UNION, FLOW CONTROL
VALVE AND SPRING
(a)
Remove the pressure port union, flow control valve and
spring.
(b)
Remove the O–ring from the pressure port union.
6.
REMOVE REAR HOUSING
(a)
Remove the 4 bolts and rear housing.
(b)
Remove the 2 O–rings from the rear housing.
7.
REMOVE WAVE WASHER
8.
REMOVE SIDE PLATE
9.
REMOVE GASKET
10.
REMOVE CAM RING, 10 VANE PLATES AND VANE
PUMP ROTOR
(a)
Remove the cam ring and 10 vane plates.
NOTICE:
Take care not to drop the plate.
(b)
Using a screwdriver, remove the snap ring and vane
pump rotor from the vane pump shaft.
11.
REMOVE VANE PUMP SHAFT
12.
REMOVE 2 STRAIGHT PINS
Remove the 2 straight pins from the front housing.
SR1CC–01
R15196
Caliper Gauge
Micrometer
Vane Pump Shaft
Bushing
Front Housing
N00372
Height
Thickness
Length
R10282
Feeler Gauge
SR–24
–
STEERING
POWER STEERING VANE PUMP
LEXUS RX300 (RM785E)
INSPECTION
NOTICE:
When using a vise, do not overtighten it.
1.
MEASURE OIL CLEARANCE BETWEEN VANE PUMP
SHAFT AND BUSHING
Using a micrometer and caliper gauge, measure the oil clear-
ance.
Standard clearance:
0.03 – 0.05 mm (0.0012 – 0.0020 in.)
Maximum clearance: 0.07 mm (0.0028 in.)
If it is more than the maximum, replace the front housing and
vane pump shaft.
2.
INSPECT VANE PUMP ROTOR AND VANE PLATES
(a)
Using a micrometer, measure the height, thickness and
length of the vane plates.
Minimum height: 8.6 mm (0.339 in.)
Minimum thickness: 1.397 mm (0.0550 in.)
Minimum length: 14.991 mm (0.5902 in.)
(b)
Using a feeler gauge, measure the clearance between
the vane pump rotor groove and vane plate.
Maximum clearance: 0.035 mm (0.0014 in.)
R13897
Inscribed Mark
R11288
R07591
Compressed Air
R11563
Inscribed Mark
–
STEERING
POWER STEERING VANE PUMP
SR–25
LEXUS RX300 (RM785E)
If it is more than the maximum, replace the vane plate and/or
vane pump rotor with the one having the same mark stamped
on the cam ring.
Inscribed mark: 1, 2, 3, 4 or None
HINT:
There are 5 vane plate lengths with the following vane pump ro-
tor and cam ring marks:
Rotor and cam
ring mark
Vane plate part
number
Vane plate length
mm (in.)
None
44345–26010
14.999–15.001
(0.59051–0.59059)
1
44345–26020
14.997–14.999
(0.59043–0.59051)
2
44345–26030
14.995–14.997
(0.59035–0.59043)
3
44345–26040
14.993–14.995
(0.59027–0.59035)
4
44345–26050
14.991–14.993
(0.59020–0.59027)
3.
INSPECT FLOW CONTROL VALVE
(a)
Coat the flow control valve with power steering fluid and
check that it falls smoothly into the flow control valve hole
by its own weight.
(b)
Check the flow control valve for leakage. Close one of the
holes and apply 392 – 490 kPa (4 – 5 kgf/cm
2
, 57 – 71 psi)
of compressed air into the opposite side hole, and confirm
that air does not come out from the end holes.
If necessary, replace the flow control valve with the one having
the same letter as inscribed on the front housing.
Inscribed mark: A, B, C, D, E or F
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