Lexus RX300 (MCU15). Manual — part 6
INTRODUCTION
– Rivet Removal and Installation
IN-17
Hand Riveter
Nose Piece
Air Riveter (P / N 09050-20010)
Nose Piece
Nose Piece
RIVET INSTALLATION
1.
RIVET INSTALLATION
(1)
Apply touch-up paint at the area.
(2)
Select an installation tool.
Item
Installation tool
Aluminum-Rivet
Waterproof-Rivet
with ø4.8 mm
Hand Riveter or Air Riveter
Steel-Rivet
T-Rivet
with ø6.4 mm
Air Riveter
(3)
Select the smallest a nose piece possible for a rivets
mandrel.
NOTE:
Wrong selection of a nose piece may cause
the riveter to be damaged or bad tightening.
<Reference> Nose piece of Air Riveter
Parts
Name
Parts
Number
Color
Rivet type
Nose piece
No. 1
09050
-02020
Silver
ø4.0 mm Aluminum
ø4.0 mm Steel
ø4.8 mm Waterproof
Nose piece
No. 2
09050
-02030
Copper
ø4.8 mm Aluminum
ø4.8 mm Steel
Nose piece
No. 3
09050
-02040
Black
ø6.4 mm T-Rivet
Nose piece
No. 4
09050
-02050
Black
ø4.0 mm Waterproof
Special
(4)
Insert the nose piece to the riveter and then the man-
drel of the new rivet into the nose piece.
(5)
Vertically insert the rivet into a hole and keep place it
strongly.
NOTE:
D If the tip of the rivet is not deformed or the mandrel
is not cut, repeat process (5) again.
INTRODUCTION
– Rivet Removal and Installation
IN-18
Riveter
20 mm
(0.79 in.)
20 mm
(0.79 in.)
Riveter
Mandrel
Riveter
Riveter
Riveter
Mandrel
D T-Rivet with ø6.4 mm:
Do not place your hands or the wire harness within
a radius of 20 mm (0.70 in.) from the rivet, as the riv-
et is cut and opened in this area.
D Prizing a riveter damages the riveter showing that it
is not tightened correctly and bends the mandrel.
D Loose tightening may result from either tilting the
riveter while handling or the riveter not connecting
to the material.
D Loose tightening also occurs when a rivet is applied
between materials without touching.
D T-Rivet with ø6.4 mm:
When a mandrel of a rivet is lost, the rivet should be
replaced to prevent loose tightening.
INTRODUCTION –
Abbreviations Used in This Manual
IN-19
ABBREVIATIONS USED IN THIS MANUAL
For convenience, the following abbreviations are used in this
manual.
ABS
Antilock Brake System
A / C
Air Conditioner
assy
assembly
ECT
Electronic Controlled Transmission
ECU
Electronic Control Unit
e.g.
Exempli Gratia (for Example)
Ex.
Except
FWD
Front Wheel Drive Vehicles
4WD
Four Wheel Drive Vehicles
in.
inch
LH
Left-hand
LHD
Left-hand Drive
MIG
Metal Inert Gas
M / Y
Model Year
PPS
Progressive Power Steering
RH
Right-hand
RHD
Right-hand Drive
SRS
Supplemental Restraint System
SSM
Special Service Materials
w /
with
w / o
without
INTRODUCTION
– Vehicle Lift and Support Locations
IN-20
2WD
FRONT
JACK POSITION
SUPPORT POSITION
PANTOGRAPH JACK POSITION
CAUTION: Before jacking–up the front and rear, make
sure the car is not carrying any extra weight.
Safety stand and swing arm type lift
Front frame
Rear suspension member
Front
Rear
VEHICLE LIFT AND SUPPORT LOCATIONS
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