Lexus ES300 (1997 year). Manual — part 62
Q06478
Q10286
Q06530
Q10038
–
AUTOMATIC TRANSAXLE
AUTOMATIC TRANSAXLE UNIT
AX–21
1041
1997 LEXUS ES300 (RM511U)
12.
REMOVE 2 FRONT SIDE ENGINE MOUNTING BOLTS
Torque: 80 N·m (820 kgf·cm, 59 ft·lbf)
13.
REMOVE STARTER AND SHIFT CONTROL CABLE
CLAMP
(a)
Disconnect the connector and remove the nut.
(b)
Remove the 2 bolts, starter and shift control cable clamp.
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
14.
REMOVE EXHAUST MANIFOLD BRACKET MOUNT-
ING BOLT
Torque: 20 N·m (200 kgf·cm, 15 ft·lbf)
15.
REMOVE 5 TRANSAXLE–TO–ENGINE BOLTS AND
DISCONNECT GROUND TERMINAL
Torque: 64 N·m (650 kgf·cm, 47 ft·lbf)
16.
REMOVE ENGINE HOOD
(a)
Disconnect the washer pipe.
(b)
Remove the 4 bolts and engine hood.
Torque: 14 N·m (145 kgf·cm, 10 ft·lbf)
17.
RAISE AND SUPPORT VEHICLE SECURELY
18.
REMOVE FRONT WHEELS
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
19.
REMOVE DIFFERENTIAL FLUID DRAIN PLUG AND
GASKET
HINT:
At the time of installation, please refer to the following item.
Replace the used gasket with a new gasket.
20.
DRAIN DIFFERENTIAL FLUID
21.
REMOVE LH AND RH ENGINE SIDE COVERS
22.
REMOVE LH AND RH FRONT DRIVE SHAFTS
(See page
Q10030
Q10341
Q00235
AX–22
–
AUTOMATIC TRANSAXLE
AUTOMATIC TRANSAXLE UNIT
1042
1997 LEXUS ES300 (RM511U)
23.
REMOVE ENGINE UNDER FRONT COVER AND CEN-
TER ENGINE UNDER COVER
24.
REMOVE EXHAUST FRONT PIPE
(a)
Remove the 2 bolts and exhaust front pipe support stay.
Torque: 33 N·m (330 kgf·cm, 24 ft·lbf)
(b)
Remove the 4 nuts.
Torque: 62 N·m (630 kgf·cm, 46 ft·lbf)
HINT:
At the time of installation, please refer to the following item.
Replace the used nuts with new once.
(c)
Remove the 2 bolts and nuts.
Torque: 56 N·m (570 kgf·cm, 41 ft·lbf)
HINT:
At the time of installation, please refer to the following item.
Replace the used nuts with new once.
(d)
Remove the 2 exhaust front pipe clamp bolts and exhaust
front pipe.
Torque: 33 N·m (330 kgf·cm, 24 ft·lbf)
(e)
Remove the 3 gaskets.
HINT:
At the time of installation, please refer to the following item.
Replace the used gaskets with new once.
(f)
Remove the 2 nuts, 2 bolts, exhaust front pipe support
bracket and hole cover.
Torque:
Exhaust front pipe support bracket mounting nut:
21 N·m (210 kgf·cm, 15 ft·lbf)
Hole plug mounting bolt:
20 N·m (200 kgf·cm, 15ft·lbf)
25.
REMOVE FRONT SIDE ENGINE MOUNTING INSULA-
TOR BOLT
Torque: 80 N·m (820 kgf·cm, 59 ft·lbf)
Q10027
Q10071
Q10034
Q10035
Q10040
–
AUTOMATIC TRANSAXLE
AUTOMATIC TRANSAXLE UNIT
AX–23
1043
1997 LEXUS ES300 (RM511U)
26.
DISCONNECT 2 OIL COOLER HOSES
27.
REMOVE REAR SIDE ENGINE MOUNTING NUT
(a)
Remove the 2 grommets.
(b)
Remove the 4 nuts.
Torque: 66 N·m (670 kgf·cm, 48 ft·lbf)
28.
REMOVE LEFT SIDE TRANSAXLE MOUNTING NUT
(a)
Remove the 2 grommets.
(b)
Remove the 2 nuts.
Torque: 80 N·m (820 kgf·cm, 59 ft·lbf)
29.
REMOVE STEERING GEAR HOUSING
(a)
Remove the 4 bolts, LH and RH stabilizer bar brackets
and bushings.
Torque: 19 N·m (195 kgf·cm, 14 ft·lbf)
(b)
Remove the front stabilizer bar.
(See page
)
(c)
Remove the 2 steering gear housing mounting bolts and
nuts.
Torque: 181 N·m (1,850 kgf·cm, 134 ft·lbf)
30.
SUPPORT STEERING GEAR HOUSING, AS SHOWN
P19478
Engine
Hanger
Q06479
Q10041
Q10037
AX–24
–
AUTOMATIC TRANSAXLE
AUTOMATIC TRANSAXLE UNIT
1044
1997 LEXUS ES300 (RM511U)
31.
ATTACH ENGINE SLING DEVICE TO ENGINE HANG-
ERS
(a)
Install the No.2 engine hanger in the correct direction.
Part No.: No.2 engine hanger: 12282–20020
Bolt: 91642–80825
Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)
(b)
Attach the engine chain hoist to the engine hangers.
CAUTION:
Do not attempt to hang the engine by hooking the chain to
any other part.
32.
REMOVE FRONT FRAME ASSEMBLY
(a)
Remove the 2 bolts and steering return pipe mounting
brackets.
Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
(b)
Remove the screws and turn over the front side of the LH
and RH fender liners.
(c)
Remove the screws and turn over the rear side of LH and
RH fender liners.
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