Lexus ES300 (1997 year). Manual — part 535

SS03L–06

SS–8

–

SERVICE SPECIFICATIONS

ENGINE MECHANICAL

120

1997 LEXUS ES300 (RM511U)

TORQUE SPECIFICATION

Part tightened

N·m

kgf·cm

ft·lbf

Timing belt plate x Oil pump

8

80

69 in.·lbf

No.1 idler pulley x Oil pump

34

350

25

No.2 idler pulley x No.2 idler pulley bracket

43

440

32

Camshaft timing pulley x Camshaft

for SST

125

88

1,300

900

94

65

Timing belt tensioner x Oil pump

27

280

20

RH engine mounting bracket x Cylinder block

28

290

21

No.2 timing belt cover x No.3 timing belt cover

8.5

85

74 in.·lbf

No.1 timing belt cover x Oil pump

8.5

85

74 in.·lbf

Crankshaft pulley x Crankshaft

215

2,200

159

No.2 generator bracket x Engine RH mounting bracket

28

290

21

Cylinder head x Cylinder block

12 pointed head 1st

2nd

Recessed head

54

Turn 90

°

18.5

550

Turn 90

°

185

40

Turn 90

°

13

Camshaft bearing cap x Cylinder head

16

160

12

Cylinder head cover x Cylinder head

8

80

69 in.·lbf

Exhaust manifold x Cylinder head

49

500

36

Exhaust manifold stay x Exhaust manifold

20

200

15

Exhaust manifold stay x Transmission housing

20

200

15

No.1 EGR pipe x RH exhaust manifold

12

120

9

No.1 EGR pipe x EGR cooler

12

120

9

PS pump bracket x RH cylinder head

43

440

32

Oil dipstick guide x LH cylinder head

8

80

69 in.·lbf

Water inlet pipe x LH cylinder head

19.5

200

14

Cylinder head rear plate x LH cylinder head

8

80

69 in.·lbf

No.3 timing belt cover x Cylinder head

8.5

85

74 in.·lbf

Water outlet x Intake manifold

15

150

11

Fuel inlet hose x Fuel filter

29

300

21

Intake manifold x Cylinder head

15

150

11

Air intake chamber x Intake manifold

43

440

32

No.2 EGR pipe x Air intake chamber

12

120

9

No.2 EGR pipe x EGR cooler

12

120

9

No.1 engine hanger x Air intake chamber

39

400

29

No.1 engine hanger x RH cylinder head

39

400

29

Air intake chamber stay x Air intake chamber

19.5

200

14

Air intake chamber stay x RH cylinder head

19.5

200

14

Drive plate x Crankshaft

83

850

61

Transaxle x Engine

17 mm head

64

650

47

No.1 oil pan x Transaxle

37.2

380

27

Drive plate x Torque convertor clutch

41

420

30

Flywheel housing under cover x Transaxle

7.8

80

69 in.·lbf

Rear engine mounting insulator x Cylinder block

64

650

47

Front engine mounting insulator x Cylinder block

64

650

47

Engine moving control rod x RH engine mounting bracket

64

650

47

–

SERVICE SPECIFICATIONS

ENGINE MECHANICAL

SS–9

121

1997 LEXUS ES300 (RM511U)

Engine moving control rod x RH fender apron

64

650

47

RH engine mounting stay x Water outlet

32

320

23

RH engine mounting stay x Engine moving control rod

32

320

23

RH engine mounting stay x No.2 RH engine mounting bracket

32

320

23

Front engine mounting insulator x Front frame

80

820

59

Engine mounting absorber x Front frame

48

490

35

Engine mounting absorber x Transaxle

48

490

35

Rear engine mounting insulator x Front frame

66

670

48

LH engine mounting insulator x Transaxle

64

650

47

PS pump x PS pump bracket

43

440

31

A/C compressor x Housing bracket

25.5

260

19

A/C compressor x No.1 oil pan

25.5

260

19

Generator adjusting bar x Drive belt adjusting bar bracket

18

185

13

Fuel inlet hose x Fuel filter

29

300

21

Main bearing cap x Cylinder block

12 pointed head 1st

2nd

6 pointed head

22

Turn 90

°

27

225

Turn 90

°

275

16

Turn 90

°

20

Connecting rod cap x Connecting rod

1st

2nd

24.5

Turn 90

°

250

Turn 90

°

18

Turn 90

°

Rear oil seal retainer x Cylinder block

8

80

69 in.·lbf

EGR cooler x Cylinder block

9

90

78 in.·lbf

Engine coolant drain union x Cylinder block

39

400

29

Water seal plate x Cylinder block

18

180

13

Oil filter union x Cylinder block

30

310

22

Water inlet housing x Cylinder block

8

80

69 in.·lbf

Knock sensor x Cylinder block

39

400

29

No.2 idler pulley bracket x Cylinder block

28

290

21

A/C compressor housing bracket x Cylinder block

25

250

18

Generator bracket x Cylinder block

43

440

32

Front exhaust pipe support bracket x No.1 oil pan

20.6

210

15

Front exhaust pipe x Exhaust manifold

62

630

46

Front exhaust pipe x Center exhaust pipe

56

570

41

Center exhaust pipe x Tailpipe

56

570

41

Front exhaust pipe bracket x Sub frame

33

330

24

Front exhaust pipe support bracket x Front exhaust pipe stay

33

330

24

SS03M–01

SS–10

–

SERVICE SPECIFICATIONS

EMISSION CONTROL

122

1997 LEXUS ES300 (RM511U)

EMISSION CONTROL

SERVICE DATA

EGR valve

position

sensor

Resistance (VC – E2)

Power source voltage (VC– E2)

Power output voltage (EGLS – E2)

at vacuum (17.3 kPa, 130 mmHg, 5.1 in.Hg)

at no vacuum

1.5 – 4.3 k

Ω

4.5 – 5.5 V

3.2 – 5.1 V

0.4 – 1.6 V

SS03N–01

–

SERVICE SPECIFICATIONS

EMISSION CONTROL

SS–11

123

1997 LEXUS ES300 (RM511U)

TORQUE SPECIFICATION

Part tightened

N·m

kgf·cm

ft·lbf

EGR valve position sensor x EGR valve

2

20

17 in.·lbf

EGR pipe x EGR valve

12

120

9

EGR pipe x EGR cooler

12

120

9

EGR valve x Air intake chamber

12

120

9

EGR gas temperature sensor x EGR valve

20

200

14

Front exhaust pipe x Exhaust manifold

62

630

46

Front exhaust pipe x Center exhaust pipe

56

570

41

Front exhaust pipe bracket x Sub frame

33

330

24

Front exhaust pipe support bracket x Front exhaust pipe stay

33

330

24