Lexus ES300 (1997 year). Manual — part 324
S06906
Vehicle Speed
70
∼
90 km/h
(43
∼
56 mph)
Idling
IG SW OFF
(1)
(2)
(3)
(4)
(5)
(6)
Warmed up
3
∼
5 min.
3 min.
3
∼
5 min.
2 min.
Time
S06906
–
DIAGNOSTICS
ENGINE
DI–73
225
1997 LEXUS ES300 (RM511U)
SYSTEM CHECK DRIVING PATTERN
(1) Connect the OBD II scan tool or LEXUS hand–held tester to the DLC3.
(2) Start and warm up the engine with all accessories switched OFF.
(3) Run the vehicle at 70
∼
90 km/h (43
∼
56 mph) for 3 min. or more.
(4) Idle the engine for about 2 min.
(5) Start the engine and do steps (3) and (4) again.
(6) Check the READINESS TESTS mode on the OBD II scan tool or LEXUS hand–held tester.
If COMPL is displayed and the MIL does not light up, the system is normal.
If INCMPL is displayed and the MIL does not light up, run the vehicle step (5) for some times and check
it.
HINT:INCMPL is displayed when either condition (a) or (b) exists.
(a)
The system check is incomplete.
(b)
There is a malfunction in the system.
If there is a malfunction in the system, the MIL light up after steps (2) to (5) above are done again.
A00305
ON
ON
EGR Gas Temp.
Sensor
EGR Gas Temp.
Sensor
ECM
ECM
5V
5V
E2
E2
14
22
14
22
1
2
1
2
THG
THG
E8
E9
E8
E9
BE6653
FI7055
BE6653
FI7054
DI–74
–
DIAGNOSTICS
ENGINE
226
1997 LEXUS ES300 (RM511U)
INSPECTION PROCEDURE
LEXUS hand–held tester
1
Connect LEXUS hand–held tester and read value of EGR gas temperature.
PREPARATION:
(a)
Connect the LEXUS hand–held tester to the DLC3.
(b)
Warm up the engine.
CHECK:
Read EGR gas temperature on LEXUS hand–held tester during idling.
OK:
EGR gas temp. : 10
°
C (50
°
F)
∼
150
°
C (302
°
F) (Not immediately after driving)
HINT:If there is an open circuit, LEXUS hand–held tester indicates 3.1
°
C (37.6
°
F).
If there is an short circuit, LEXUS hand–held tester indicates 159.3
°
C (318.7
°
F).
OK
Go to step 4.
NG
2
Check for open or short in harness or ECM.
For open circuit
PREPARATION:
(a)
Disconnect the EGR gas temp. sensor connector.
(b)
Connect sensor wire harness terminals together.
(c)
Turn ignition switch ON.
CHECK:
Read EGR gas temperature on the LEXUS hand–held tester.
OK:
EGR gas temp. : 159.3
°
C (318.7
°
F)
For short circuit
PREPARATION:
Disconnect the EGR gas temp. sensor connector.
CHECK:
Read EGR gas temperature on the LEXUS hand–held tester.
OK:
EGR gas temp. : 3.1
°
C (37.6
°
F)
OK
Confirm good connection at sensor.
If OK, check and replace EGR gas temp. sensor.
NG
A00224
ON
ECM
EGR Gas Temp. Sensor
1
2
5V
THG
E2
14
22
E8
E9
E2
THG
BE6653
FI7057
P23869
A00225
ON
EGR Gas temp. Sensor
ECM
E8
BE6653
FI7099
FI7105
–
DIAGNOSTICS
ENGINE
DI–75
227
1997 LEXUS ES300 (RM511U)
3
Check for open or short in harness or ECM.
For open circuit
PREPARATION:
(a)
Remove the glove compartment (See page
).
(b)
Connect between terminals THG and E2 of ECM connec-
tors.
HINT:EGR gas temp. sensor connector is disconnected. Before
checking, do a visual check and contact pressure check for the
ECM connector (See page
CHECK:
Read EGR gas temperature on the LEXUS hand–held tester.
OK:
EGR gas temp. : 159.3
°
C (318.7
°
F)
For short circuit
PREPARATION:
(a)
Remove the glove compartment (See page
).
(b)
Disconnect the E8 connector of ECM.
CHECK:
Read EGR gas temperature on the LEXUS hand–held tester.
OK:
EGR gas temp. : 3.1
°
C (37.6
°
F)
OK
Repair or replace harness.
NG
Confirm connection at ECM.
If OK, check and replace ECM.
4
Check connection and blockage of vacuum hose (See page
).
NG
Repair or replace vacuum hose.
OK
A00473
A00473
ON
Air
E
G
Air
E
G
F
F
E
VSV is ON
VSV is OFF
DI–76
–
DIAGNOSTICS
ENGINE
228
1997 LEXUS ES300 (RM511U)
5
Check VSV for EGR.
PREPARATION:
Select the ACTIVE TEST mode on the LEXUS hand–held
tester.
CHECK:
Check operation VSV when it is operated by the LEXUS
hand–held tester.
OK:
VSV is ON:
Air from pipe E is flowing out through pipe F.
VSV is OFF:
Air from pipe E is flowing out through pipe G.
OK
Go to step 7.
NG
6
Check operation of VSV for EGR (See page
NG
Replace VSV for EGR.
OK
Check for open in harness and connector
between engine room J/B and ECM.
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