Mercedes-Benz ML320. Manual — part 365

Fuel rail

Number

Designation

Engine
113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/965/966/
967/968/969/
980/981/982/
984/986/988/

BA07.52-P-1001-01A

Fuel feed line to fuel distributor

Nm

38

Exhaust manifold

Number

Designation

Engine
112
except
112.951

Engine
113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/965/966/
967/968/969/
980/981/982/
984/986/992/
993

BA14.10-P-1002-01B

Flange connection of exhaust manifold or front
exhaust pipes

Nm

20

20

112 589 00 32 00

112 589 01 32 00

001 589 76 09 00

000 589 01 10 00

Locating plate

Torx bit set

External Torx set

Locating plate

112 589 01 03 00

Screwdriver insert

Insertion tool

Open-end wrench

Screwdriver insert

112 589 00 01 00

000 589 03 10 00

000 589 04 10 00

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001 589 72 21 00

Torque wrench

Pressure hose

119 589 04 63 00

Commercially available tools (see Workshop Equipment Manual)

Number

Designation

Make (e. g.)

Order number

WH58.30-Z-1001-06A

6 mm socket hexagon on flexible shaft for hose clamps with worm drive

Hazet

Güldenwerther
Bahnhofstraße 25-28
D-42857 Remscheid

426-6

WH58.30-Z-1002-06A

7 mm hexagon socket wrench to flexible shaft for hose clips with worm
drive

Hazet

Güldenwerther
Bahnhofstraße 25-28
D-42857 Remscheid

426-7

Auxiliary repair materials

Number

Designation

Order number

BR00.45-Z-1015-01A

Loctite sealant 5970

A 003 989 98 20 10

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AR01.30-P-5800MV

Remove/install cylinder head

22.7.98

ENGINE

112.942 in MODEL 163.154

ENGINE

112.970 in MODEL 163.157

ENGINE

113.942 in MODEL 163.172

ENGINE

113.981 in MODEL 163.174

ENGINE

113.965 in MODEL 163.175

P01.30-2032-06

Shown on model 163.154 with engine 112

1

Air baffle

2

Viscous fan

3

Fan shroud

4

Bolts

5

Air cleaner housing

6

Air intake manifold

7

Resonance unit

8

Poly-V-belt

9

Fender liner

10

Shield

11

Exhaust bracket

P01.30-2033-06

12

Right and left ignition coils

13

Left and right cylinder head covers

14

Intake manifold

15

Camshaft position sensor

16

Coolant line

17

Chain tensioner

18

Oil filter housing

19

Camshaft sprockets

28

Camshaft bearing bridges

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P01.30-0299-06

20

Bolts cylinder head

!

timing case cover

21

Cylinder head bolts

22

Cylinder head left

23

Cylinder head right

24

Left cylinder head gasket

25

Right cylinder head gasket

26

Dowel sleeves

Remove/Install

Notes on self-locking nuts and bolts

All models

AH00.00-N-0001-01A

External torx set

*001589760900

Torx bit set

*000589011000

Danger!

Risk of explosion caused by oxyhydrogen
gas. Risk of poisoning and caustic burns
caused by swallowing battery acid. Risk of
injury caused by burns to skin and eyes from
battery acid or when handling damaged lead-
acid batteries

No fire, sparks, open flames or smoking.
Wear acid-resistant gloves, clothing and
safety glasses. Pour battery acid only into
suitable and appropriately marked containers.

AS54.10-Z-0001-01A

1

Disconnect battery ground cable

Installation: After connecting, read out

fault memory, encode radio and normalize
power windows.
Vehicles with stationary heater: Set time on
timer for stationary heater

AR54.10-P-0003A

Notes on battery

All models

AH54.10-P-0001-01A

Danger!

Risk of death caused by vehicle slipping or
toppling off of the lifting platform.

Align vehicle between the columns of the
hydraulic hoist and position the four support
plates below the hoist support points specified
by the vehicle manufacturer.

AS00.00-Z-0010-01A

2

Place the vehicle on lifting platform

AR00.60-P-1000GH

3.1

Remove air guide (1)

Only with engine 113.942

Danger!

Risk of injury to skin and eyes suffering
scalding from contact with hot coolant spray.
Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant
temperature is below 90 °C. Open cap slowly
and release the pressure. Do not pour coolant
into beverage bottles.

Wear protective gloves, protective clothing
and eye protection.

AS20.00-Z-0001-01A

4

Drain coolant

Remove coolant hose at bottom on

radiator.

AR20.00-P-1142HA

5

Remove engine cover

6.1

Remove viscous fan (2)

All except model 163.174 /175 with

engine 113.981 /965.

Right-hand thread!

AR20.40-P-5660C

7.1

Remove the fan shroud (3).

Only model 163.154 /157 /172. Unscrew

bolts (4) from bottom of fan shroud

7.2

Remove electric fan

Only model 163.174/ 175.

AR20.40-P-5000GH

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