Mercedes-Benz ML320. Manual — part 507

Performance correction formula N

eo

= N

e

x K

H

N

eo

= Performance in reference to normal operating conditions (sea level, temperature 25°C) in kW.

N

e

= Performance measured on the output dynamometer in kW.

K

H

= Correction factor n

Correction factor (K

H

): n



Determine air pressure and altitude of the test location



Use subsequent altitude correction Table to correct air pressure



Determine air-charge temperature.



Using these values and the subsequent performance correction Table read off the correction factor (K

H

)

Altitude correction

If the air pressure is read off in relation to the sea level (weather station), the following air pressure in the
correction Table must be subtracted.

Performance correction Table

m

hPa

m

hPa

m

hPa

m

hPa

m

hPa

0

0

300

36

600

69

900

104

2000

221

50

6

350

41

6350

75

950

109

2100

230

100

12

400

46

700

81

1000

115

2200

239

150

18

450

52

750

86

1100

126

2300

250

200

24

500

58

800

92

1200

137

2400

259

250

30

550

63

850

98

1300

148

2500

268

hPa
(mbar) 0°C

5°C

10°C

15°C

20°C

25°C

30°C

35°C

40°C

45°C 50°C

1040

0.9111 0.9194

0.9277

0.9358

0.9

0.9

0.99

0.9678 0.9756

0.9833 0.9910

1035

0.9155 0.9239

0.9321

0.9403

0.9645 0.9565

0.9645

0.9724 0.9803

0.9881 0.9958

1030

0.9200 0.9284

0.9367

0.9449

0.9531 0.992

0.992

0.9772 0.99291

0.9929 1.0007

1025

0.9245 0.9329

0.9412

0.9495

0.9577 0.9899

0.9

0.9899 0.99

0.9977 1.0056

1020

0.9290 0.9375

0.9458

0.9542

0.9624 1.0026

0.9947

0.9947 0.9947

1.0026 1.0105

1015

0.9336 0.9421

0.9505

0.999

0.9672 0.9754

0.9835

0.9916 0.9996

1.0076 1.0155

1010

0.9382 0.9467

0.9552

0.9636

0.9

0.9552

0.9884

0.95

1.0126

1.0126 1.0205

1005

0.9428 0.9514

0.9600

0.9684

0.9768 0.951

0.9933

1.0015 6000.96

1.0176 1.0256

1000

0.9476 0.9562

0.9648

0.9732

0.9817 0.96480

0.973

1.0065 1.0146

1.0227 1.0307

995

0.9523 0.9610

0.96100.96 02781

0.9866 0.9950

1.0033

1.0115 1.0197

1.0278 1.0359

2004 Mercedes-Benz ML350

1998-2005 GENINFO Overall vehicle - 163 Chassis

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990

0.9571 0.9659

0.9745

0.9831

1.0166 1.0000

1.0084

1.0166 1.0249

1.0330 1.0411

985

0.9620 0.9708

0.9795

0.9881

0.9966 1.0051

1.0135

1.0218 1.03831

1.0383 1.0464

900

0.9669 0.9757

0.9845

0.9931

1.0017 1.0102

1.0186

1.0

1.0353

1.0436 1.0517

975

0.9719 0.9807

0.9895

0.9982

1.0068 1.0154

1.0239

1.0323 1.0406

1.0489 1.0571

970

0.9769 0.9858

0.9946

1.0033

1.0120 1.0206

1.04601

1.06

1.0460

1.0543 1.0626

965

0.9819 0.98190.9 0.9998

1.0085

1.0173 1.0259

1.0345

1.0430 1.0514

1.0598 1.0681

960

0.9870 0.9960

1.0050

1.0138

1.0226 1.0736

1.0399

1.0484 1.0569

1.0653 1.0736

955

0.9922 1.0013

1.0102

1.07091

1.0279 1.0366

1.0453

1.0539 1.070

1.0793 1.0793

950

0.9974 1.0065

1.0155

1.0245

1.0333 1.07651

1.0508

1.0849 1.024

1.0765 1.0849

945

1.0027 1.0119

1.09

1.0209

1.0388 1.0476

1.0564

1.08221 1.0907

1.0822 1.0907

940

1.0080 1.0172

1.0263

1.044

1.0443 1.0532

1.05321.0 1.07

1.0794

1.0880 1.0965

935

1.0134 1.0227

1.0318

1.09

1.049

1.0588

1.0677

1.0764 1.1

1.0938 1.1023

930

1.0189 1.0282

1.0374

1.0555

1.055

1.0645

1.0734

1.0822 1.01891.0 1.0997 1.1083

925

1.0244 1.0337

1.03371.0 1.0522

1.0613 1.043

1.0792

1.10561 1.0969

1.1056 1.1143

920

1.0300 1.0393

1.0487

1.0579

1.10

1.06701

1.05791

1.0940 1.1028

1.1116 1.1203

915

1.0356 1.0450

1.054

1.0637

1.0729 1.1000

1.10

1.10

1.1089

1.1177 1.1264

910

1.0413 1.0508

1.0602

1.0695

1.0787 1.0879

1.07871.0 1.1150 1.1150

1.1238 1.1326

905

1.0470 1.0566

1.05661.0 1.0754

1.0847 1.0939

1.1

1.1

1.1

1.1300 1.1389

900

1.0528 1.0624

1.0720

1.0624

1.0907 1.10

1.1452

1.1363 1.1363

1.1363 1.1452

895

1.0587 1.0684

1.0779

1.0684

1.0968 1.06841

1.1154

1.1246 1.1336

1.1427 1.1516

890

1.0647 1.0744

1.0840

1.0935

1.10

1.1124

1.1217

1.1309 1.1400

1.1581 1.1581

885

1.0707 1.0805

1.0901

1.0997

1.1092 1.1186

1.1280

1.1373 1.1465

1.1646 1.1646

880

1.0768 1.0855

1.0963

1.10

1.1155 1.1250

1.1344

1.1437 1.1530

1.1712 1.1712

875

1.0829 1.0928

1.1026

1.1123

1.1219 1.1314

1.1409

1.1503 1.1596

1.1688 1.1779

870

1.0892 1.0991

1.1089

1.1847

1.1283 1.1379

1.1474

1.1569 1.1662

1.1755 1.1847

865

1.0954 1.1054

1.1153

1.1251

1.1349 1.1445

1.10541

1.1636 1.1730

1.1823 1.1915

860

1.1018 1.19

1.1985

1.1317

1.1415 1.1512

1.1608

1.1703 1.1798

1.1892 1.1985

855

1.1083 1.1184

1.1284

1.1383

1.12841 1.1579

1.1676

1.1772 1.1867

1.1961 1.2055

850

1.1148 1.1249

1.1350

1.1350

1.1549 1.1647

1.1744

1.12491 1.1937

1.2126 1.2126

845

1.1214 1.1316

1.1417

1.1518

1.1417 1.1716

1.1814

1.21

1.2007

1.2103 1.2198

840

1.1281 1.1383

1.1485

1.1786

1.1686 1.1786

1.1884

1.2

1.2079

1.2175 1.2270

835

1.1348 1.1452

1.1554

1.1656

1.1756 1.1856

1.1955

1.2344 1.22481

1.2248 1.2344

830

1.1416 1.1521

1.1624

1.1726

1.1827 1.1928

1.2027

1.2126 1.2224

1.2321 1.2418

825

1.1486 1.1590

1.1694

1.1797

1.169

1.2000

1.2100

1.2200 1.2298

1.2396 1.2493

820

1.1556 1.1661

1.1765

1.1869

1.1971 11.2073

1.2174

1.2174 1.2373

1.2472 1.2569

815

1.1627 1.1733

1.1838

1.2

1.2045 1.2147

1.2249

1.2349 1.2449

1.2548 1.2647

810

1.1698 1.1805

1.16981.1 1.2015

1.2119 1.22

1.2324

1.2426 1.2626

1.2626 1.2725

805

1.1771 1.1878

1.1985

1.2090

1.2195 1.2298

1.27041

1.2503 1.2604

1.2704 1.2804

800

1.1845 1.1953

1.2060

1.2166

1.27841 11.2375

1.2884

1.27841 1.2683

1.2784 1.2884

795

1.1920 1.2028

1.2135

1.28641.2 1.2348 1.2453

1.2557

1.2660 1.28641.2 1.2864 1.2956

790

1.1994 1.3047

1.2

1.2320

1.2636 1.28431.2 1.26

1.2740 1.2843

1.2945 1.3047

2004 Mercedes-Benz ML350

1998-2005 GENINFO Overall vehicle - 163 Chassis

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NOTES ON REPLACING SAFETY - RELEVANT COMPONENTS - AH00.19-P-1000-02A

General

With the approval of repair solutions for wiring harnesses (in particular airbag, side airbag, window airbag,
emergency tensioning retractor wiring harness), it is necessary to introduce a modified ordering routine for
procuring safety-relevant components. The order formalities are by and large the same as those which are
already familiar from theft-relevant components.

Procedure

It is only possible to order safety-relevant components by stating the vehicle ident number (refer parts order
note on the parts microfiche).

The repair orders and invoices should be filed in the usual way.

All orders received for safety-relevant components are additionally automatically documented in Fdok.

ADVANTAGES OF REPAIRING WIRING HARNESSES - AH00.19-P-1000-03A

Model 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219, 220,
221, 230, 240, 245, 251, 414, 461, 463

Advantages of repairing wiring harnesses



Wiring harnesses are essentially repaired to reduce repair costs.



If repairs are carried out properly, there is no difference in function or quality between the repaired wiring
harness and a brand new wiring harness.



Repairing wiring harnesses helps to save resources.



This also complies with the "Technical Alliance Center" requirements for less dismantling and
installation cost.

REPAIR METHODS FOR WIRING HARNESSES - AH00.19-P-1000-04A

Model 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219, 220,
221, 230, 240, 245, 251, 414, 461, 463

Repair method summary

The following methods have been approved by DaimlerChrysler for repairing wiring harnesses in Mercedes-
Benz passenger cars:

Repair methods:

1.2071 1.2181

1.2290

1.2398

1.2505 1.30281

1.2717

1.22901 1.2925

1.3028 1.3130

780

1.2148 1.2259

1.2369

1.2478

1.2585 1.23691.2 1.2798

1.2904 1.3008

1.3214 1.3214

2004 Mercedes-Benz ML350

1998-2005 GENINFO Overall vehicle - 163 Chassis

me



Crimping



Solder connection (Raychem)



Axial solder connection (Raychem)



Combination of Raychem and cable tail



Soldering



Insulation displacement method



Flat conductor pliers

Application

Individual cases must be analyzed in detail to decide which method can and cannot be used to repair wiring
harnesses (wires, contacts and connectors).

Crimping repair method

In crimping, the insulation is first stripped off an appropriate distance (a) from the end of the wire. Then the
contact pin is placed over the stripped end of the wire and pinched ("crimped") in place by means of a special
pliers-like crimping tool. Crimping is performed quickly and with ease. A special crimper is required.

Only lines up to 4 mm

2

shall be crimped.

Fig. 6: Identifying Crimping Repair Method

Raychem repair method

With this method, special solder connectors are used. The solder connections contain the solder and they also
feature insulation and a seal. A special hot air blower provides the heat required for soldering and shrinking the
insulation. A special reflector is fitted to the hot air blower. The minimum temperature for this repair method is
400°C.

Raychem is the manufacturer of the solder connections that are required for this method. The Raychem

repair method is mainly used for integrating repair wiring harnesses (cable tails): ?

Combination of Raychem repair method and cable tail repair

2004 Mercedes-Benz ML350

1998-2005 GENINFO Overall vehicle - 163 Chassis

me