Mercedes-Benz ML320. Manual — part 370

BR00.45-Z-1013-02A

Loctite 243 sealant

003 989 31 71

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

AR72.10-P-2400GH

Removing and installing outer door handle on front door

12.2.97

MODEL

163

P72.10-0488-06

1

Handle

2

Lock cylinder guide

3

Rotating rod

4

Base

5

Base

6

Screw

7

Retaining strap

8

Bearing bracket

9

Screw

10

Screw opening

Operation no. of operation texts or of standard texts and flat rates

Division

Operation

no.

Operation text

P

727240

REPLACING OUTER DOOR HANDLE ON LEFT FRONT DOOR

P

727241

REPLACING OUTER DOOR HANDLE ON LEFT FRONT DOOR, WITHOUT BEARING BRACKET

P

727242

REPLACING OUTER DOOR HANDLE ON LEFT FRONT DOOR, WITH BEARING BRACKET

P

727243

REPLACING OUTER DOOR HANDLE ON LEFT FRONT DOOR (INCLUDING TRANSFERING LOCKING CYLINDER)

P

727265

REPLACING OUTER DOOR HANDLE ON RIGHT FRONT DOOR

P

727266

REPLACING OUTER DOOR HANDLE ON RIGHT FRONT DOOR, WITHOUT BEARING BRACKET

P

727267

REPLACING OUTER DOOR HANDLE ON RIGHT FRONT DOOR, WITH BEARING BRACKET

P

727268

REPLACING OUTER DOOR HANDLE ON RIGHT FRONT DOOR (INCLUDING TRANSFERING LOCKING CYLINDER)

Removal, installation

1

Loosen screw (6)

Accessible through opening (10) on inner

side of door, loosen screw (6) max. 5 turns

*BA72.10-P-1003-01D

2

Pull off cylinder guide (2) outward to remove

Installation: Insert rotary rod (3) into door

lock actuating mechanism

3

Pull handle (1) toward rear together with base
(4) out of bearing bracket (8)

4

Remove base (5)

Installation: Insert base (5) into bearing

bracket (8)

5.1

Remove bearing bracket (8)

Only if bearing bracket is defective. The

bearing bracket (8) can only be removed
through the installation opening in the inner
door panel. For this purpose

#

Remove door liner on front door

AR72.10-P-1000GH

6

Install in opposite order

7

Adjust clearance between handle (1) and
actuating lever on door lock with eccentric
adjustment screw

Eccentric adjustment screw:

Accessible through opening on end of door.

Use Phillips screwdriver

8

Check for proper function

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

Front door

Number

Designation

Model 163

BA72.10-P-1003-01D

Screw for door handle

Nm

3

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

AR72.10-P-1000GH

Remove/install front door liner

11.2.97

MODEL

163.113 /128 /136 /154 /157 /172 /174 /175

P72.10-2161-06

1

Door liner

2

Door handle cover

3

Bolt

4

Cover

5

Clips

6

Bowden cable

7

Sheet metal clip nuts

8

Door foil

9

Entrance lamp

10

Bolt

Remove/install

1

Open crank window

2

Remove cover for door handle (2)

Press cover off using assembly wedge at

bottom.

Assembly wedge

*110589035900

3

Unscrew bolts (3)

4.1

Unclip SRS panel and unscrew screw (10)

As of vehicle identification number

A145273, X708319.

5

Remove cover (4) with installation wedge

Assembly wedge

*110589035900

6

Press door liner (1) off of inner door panel at
bottom, front and rear with assembly wedge

Position assembly wedge directly next to

clips (5).

Assembly wedge

*110589035900

7

Lift door liner (1) up and out

8

Unhook control cable (6) from inner door
actuation

9.1

Remove entrance lamp (9)

As of vehicle identification number

A145273, X708319.

10

Lay down door liner

11

Check sheet metal clip nuts (7) on inner door
panel

Replace damaged sheet metal clip nuts.

12

Check door foil (8) on inner door panel and
clips (5) on door

Replace damaged door foil Replace all

clips.

13

Install in the reverse order

Assembly wedge

110 589 03 59 00

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1