Mercedes-Benz ML320. Manual — part 797

AR91.40-P-0681GI

Remove/install rear seat belts

16.4.99

MODEL

163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

1

Bolt

2

Seat belt guide bracket

3

Bolt

4

Automatic belt retractor

5

Belt height adjuster

R12/7

Right rear ETR ignition squib

P91.40-2114-03

Remove/Install

Danger!

Risk of injury when carrying out test or repair
work on airbag or emergency tensioning
retractor units

Store airbags with exit surface pointing
upward, do not expose to temperatures above
100 °C. Interrupt power supply when working
on such units.

AS91.00-Z-0001-01A

Danger!

The spring in the inertia reel can pose an
injury hazard when the tension is released
and it uncoils.

Never disassemble inertia reels

AS91.00-Z-0002-01A

Important instructions for performing repair,
body work and welding on vehicles with
airbags or belt tensioner units

Models 129 as of 1.7.93, 163, 168, 170, 202
as of 1.7.93, 208, 210, 414, 638, 690.6, 901,
902, 903, 904, 905

Model 461 with engine 602.983

Model 463 up to 30.11.00

MODELS WD141, WD241, WD341, WD641,
WD741, XD141, XD241, XD341, XD441,
XD541, XD641, XD741, YD141, YD241,
YD341, YD441, YD541, YD641, YD741

AH91.00-P-0002-01B

Evaluation of airbags and emergency
tensioning retractors on accident vehicles

Model 129 as of 1.7.93, 163, 168, 170, 202 as
of 1.7.93, 203, 208, 209, 210,
211.004/006/016/061/065/070, 215, 220, 230,
240, 414, 463, 638, 901, 902, 903, 904, 905

Models WD141, WD241, WD341, WD641,
WD741, XD141, XD241, XD341, XD441,
XD541, XD641, XD741, YD141, YD241,
YD341, YD441, YD541, YD641, YD741

AH91.00-P-0006-01B

Legal regulations concerning the handling
and storage of airbag and emergency
tensioning retractors

Models 124, 129, 140, 163, 168, 170, 202,
203, 208, 209, 210,
211.004/006/016/061/065/070, 215, 220, 230,
240, 314, 316, 318, 414, 461, 463, 638, 668,
670, 690.6, 901, 902, 903, 904, 905, 950,
952, 953, 954, 970, 972, 974, 975, 976

Models WD141, WD241, WD341, WD641,
WD741, XD141, XD241, XD341, XD441,
XD541, XD641, XD741, YD141, YD241,
YD341, YD441, YD541, YD641, YD741

AH91.00-P-0004-01A

o

Notes on disposal of airbags and emergency
tensioning retractors

All models

OS91.00-P-0001-01A

Render emergency tensioning retractors
unusable

AR91.40-P-0611A

1

Withdraw ignition key

2

Remove paneling on C-pillar

AR68.30-P-4490GH

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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3

Unscrew bolt (1) from seat belt guide bracket
(2)

If necessary, remove belt height adjuster

(5).

*BA91.40-P-1002-01D

4

Disconnect connector from right rear ETR
[GUS] ignition squib (R12/7)

5

Unscrew bolt (3) from automatic belt retractor
(4)

*BA91.40-P-1003-01D

6

Detach automatic belt retractor (4)

The automatic belt retractor must not be

disassembled.

Never use oil or grease to eliminate noises.

7

Check seat belts for damage

e

Check seat belts for damage

AP91.40-P-9150GH

8

Install in the reverse order

Installation: Pay attention to different

version (left/ right) of emergency tensioning
retractors and satisfactory seating in the
locking device.

9

Read fault memory and erase

10

Carry out diagnosis

see Diagnosis Manual.

Seat belts/emergency tensioning retractors

Number

Designation

Model 163 up to
08/99

Model 163 as of
09/99

BA91.40-P-1002-01D

Screw in rear upper belt guide fitting

Nm

30

30

BA91.40-P-1003-01D

Bolt to rear inertia reel

Nm

30

30

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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AR91.40-P-1516GJ

Remove/install rear seat belt buckle

12.1.00

MODEL

163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175
60% outer rear seat

P91.40-2174-06

2

Side covers

3

Back of rear seat cover

4

Rear corner rear seat cover

5

Screw

6

Rear seat seat belt buckle

Removing, Install

1

Fold 40 % rear seat downward

See Operating Instructions

2.1

Turn ignition key to "0" position

Only with side airbag in left and right rear,

code 293. To avoid fault codes

3

Remove load area floor folding section of
60% rear seat

See Operating Instructions

4.1

Disconnect connector of electrical line of rear
seat seat belt buckle and detach from rear
seat cushion frame

Only with side airbag in the rear

(left and right), code 293.

5

Remove side covers (2)

6

Unhook rear seat cover on back (3) and rear
corner (4)

7

Unscrew bolt (5) from rear seat seat belt
buckle (6)

Lift up rear of rear seat cushion and press

forwards.

*BA91.40-P-1006-01D

8

Remove rear seat seat belt buckle (6) and
remove belt end fitting through rear seat
cushion

Do not damage rear seat cover!

Installation: Check rear seat seat belt

buckle for damage.

9

Remove locking plate, disconnect rear seat
seat belt buckle and belt end fitting

Installation: Replace locking plate!

10

Install in the reverse order

Seat belts/emergency tensioning retractors

Number

Designation

Model
163 as of
09/99

BA91.40-P-1006-01D

Bolt, belt buckle to rear seat

Nm

45

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AR91.40-P-1516GI

Remove/install rear seat belt buckle

12.1.00

MODEL

163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175
Center seat 60% rear seat

P91.40-2127-01

8

Bolt

9

Rear seat seat belt buckle

Remove/install

1

Fold 40% rear seat into the footwell

See Operating Instructions

2

Remove side covers on rear seat seat belt
buckle

3

Unscrew bolt (8) from rear seat seat belt
buckle (9)

*BA91.40-P-1006-01D

4

Remove rear seat seat belt buckle (9)

Installation: Check rear seat seat belt

buckle for damage.

5

Install in the reverse order

Seat belts/emergency tensioning retractors

Number

Designation

Model
163 as of
09/99

BA91.40-P-1006-01D

Bolt, belt buckle to rear seat

Nm

45

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1