Mercedes-Benz ML320. Manual — part 408
Fig. 22: Identifying Open End Wrench (112 589 00 01 00)
Fig. 23: Identifying Torque Wrench (001 589 72 21 00)
1.
Place assembly insert (1) with the digit F1 into the
riveting tool (2)and secure with bolt (3).
Fig. 24: Identifying Riveting Tool With Digit F1
2. Place movable
assembly insert (4) with the digit D5 into the
riveting tool (2).
2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Fig. 25: Identifying Riveting Tool With Digit D5 & F1
3. Insert new outer plate (5) into the movable
assembly insert (4).
The outer plate (5) is held by a
magnet.
Fig. 26: Identifying Riveting Tool With New Outer Plate
4. Mark camshaft sprocket relative to timing chain by a colored dot (arrow).
5. Remove camshaft sprocket (6).
2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Fig. 27: Locating Colored Dot On Camshaft Sprocket
6. Place a cloth below timing chain.
7.
Position riveting tool (2) so that timing chain is resting on the spacer bars (arrow).
8. Tighten spindle (7) until a firm resistance is felt.
While turning the spindle (7) ensure that the pins of the riveted link are inserted into the holes of the
outer plate.
9.
Remove rivet press tool (2).
Fig. 28: Identifying Timing Chain Resting On Spacer Bars
2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
10. Turn over moving
assembly insert (4) with the digit D5 to the riveting section (arrow).
Fig. 29: Identifying Riveting Tool Assembly Insert & Riveting Section
11. Position riveting tool (2) exactly above the middle of the pins (arrow).
12. Tighten spindle (7)fully at
riveting tool (2).
Tightening torque of spindle: Reference value approx. 30 to 35 Nm.
13. Rivet pins of the riveted link individually.
Fig. 30: Identifying Riveting Tool Exactly Above Middle Of Pins
14. Check riveting (arrows), re-rivet if necessary.
15. Fit on camshaft sprocket (6).
Pay attention to tightening torque of camshaft sprocket.
2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
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