Mercedes-Benz ML320. Manual — part 407

Fig. 13: Identifying Chain Separating Tool (602 589 02 33 00)

Fig. 14: Identifying Thrust Spindle (602 589 05 63 00)

Fig. 15: Identifying Thrust Pins (602 589 05 63 01)

Fig. 16: Identifying Case (602 589 00 98 00)

1.

Assemble chain separating tool (1) and

thrust spindle (2).

2004 Mercedes-Benz ML350

1998-2005 ENGINE Engine timing - 163 Chassis

me

Fig. 17: Identifying Chain Separating Tool

2.

Fit the chain separating tool (1) with the

pressure screw (2) at the chain link to the right of the

copper plate on the timing chain (4).

See new timing chain.

3. Screw in the guide sleeve (3) of the

pressure screw (2) till it touches the chain link.

Ensure that the guide sleeve (3) is located above the clinch bolt of the chain link.

4.

Screw in the pressure screw (2) and separate the timing chain (4).

5.

Remove the pressure screw (2).

6.

Remove the chain separating tool (1)and fit it at the second clinch bolt.

7. Repeat steps 3, 4 and 5 at the second clinch bolt.

Do not let the pushed out clinch bolts and plates to fall into the crankcase.

8.

Remove the chain separating tool (1).

2004 Mercedes-Benz ML350

1998-2005 ENGINE Engine timing - 163 Chassis

me

Fig. 18: Identifying Chain Separating Tool, Pressure Screw, Guide Sleeve And Timing Chain

RIVET TIMING CHAIN - AR05.10-P-7601-02AV

Camshaft

Camshaft

Camshaft

Number

Designation

Engine 112
except
112.951/976

Engine
112.951/976

BA05.20-P-
1001-01B

Bolt for
camshaft
sprocket

M12x45

Stage 1

Nm

50

50

Stage 2

Angle°

90

90

Number Designation

Engines
113.940/941/942/943/944/948/961/962/963/964/965/966/967/968/969

BA05.20-
P-1001-
01B

Bolt for
camshaft
sprocket

M12x45 Stage

1

Nm

50

Stage
2

Angle° 90

Number

Designation

Engine
113.960
without code
479

Engine
113.960 with
code 479

BA05.20-P-
1001-01B

Bolt for
camshaft
sprocket

M12x45

Stage 1

Nm

50

50

Stage 2

Angle°

90

90

2004 Mercedes-Benz ML350

1998-2005 ENGINE Engine timing - 163 Chassis

me

Camshaft

Fig. 19: Identifying Riveting Tool (602 589 00 39 00)

Fig. 20: Identifying Assembly Inserts (103 589 01 63 00)

Fig. 21: Identifying Case (602 589 00 98 00)

Number

Designation

Engine
113.987/988/990/993

Engine
113.987/9

Engine
113.987/988/1

BA05.20-
P-1001-
01B

Bolt for
camshaft
sprocket

M12x45 Stage 1 Nm

50

50

50

Stage 2 Angle°

90

90

90

2004 Mercedes-Benz ML350

1998-2005 ENGINE Engine timing - 163 Chassis

me