Mercedes-Benz ML320. Manual — part 835

AD54.30-P-3000-02A

Warning buzzer function check IC

Warning buzzer

D Light reminder and parking brake reminder
D Key reminder

I

D Seat belt reminder

for approx. 6 s

I

,

M

,

H and Korea

for approx. 12 s

G

The warning tone is interrupted as soon as the seat belt buckle is
inserted.

D Warning tone for a shortage of oil
D Vehicle speed warning

G > 120 km/h, v-limit warning (cruise

control)

D In addition the symbol for vehicle speed warning appears in the

instrument cluster with multi-function display.

D On model 163 a warning tone sounds for approx. 5 seconds if the

CAN signal is unusable.

D Model 168 with automatic clutch system features an audible gear

warning.
It sounds if a gear is engaged at the same time as the driver's
door is opened. Brake and accelerator pedal must not be
operated.

Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AR40.15-P-0080A

Remove/install wheel sensor

1.4.99

MODELS 210.074 /274 with CODE (475) Tire pressure indicator
MODELS 211 with CODE (475) Tire pressure indicator
MODELS 215 with CODE (475) Tire pressure indicator
MODELS 220 with CODE (475) Tire pressure indicator
MODELS 230 with CODE (475) Tire pressure indicator
MODELS 240 with CODE (475) Tire pressure indicator

P40.15-2077-06

1

Union nut

2

Spacer ring (2x45°)

3

Valve body

4

Pin

4

2 mm

5

Screw

a

Date of manufacture

b

Identcode

A69/1

Left front TPM [RDK] wheel sensor

A69/2

Right front TPM [RDK] wheel
sensor

A69/3

Left rear TPM [RDK] wheel sensor

A69/4

Right rear TPM [RDK] wheel sensor

A69/5

Spare wheel TPM wheel sensor

Remove

1

Detach tires

AR40.10-P-1030A

2

Unscrew union nut (1) and remove spacer
ring (2

B

45 °)

Counterhold valve body (3) using

installation tool for tire pressure monitor or pin

4

2 mm (4) in drill hole (arrow).

Installation tool for tire pressure monitor

*WH58.30-Z-1040-06A

3

Remove TPM wheel sensor

Left front tire pressure monitor wheel

sensor (A69/1), right front tire pressure
monitor wheel sensor (A69/2), left rear tire
pressure monitor wheel sensor (A69/3), right
rear tire pressure monitor wheel sensor (A69/4)

4

Unscrew bolt (5) and remove valve body (3).

Check

5

Carry out visual inspection

Do not remove the white filter surface on

the underside of the TPM wheel sensor. Do
not clean TPM wheel sensor with compressed
air, solvents, or detergents. Wipe off dirt with
a clean, lint-free cloth only.

Install new TPM wheel sensor if:

D The white filter surface of the TPM wheel

sensor is damaged or dirty

D Tire sealant was used

D Damage can be seen

D The TPM wheel sensor is more than 5

years old according to the date of
manufacture (a).

Install

Replace all valve parts.

Observe different valve versions.

6

Insert bolt (5) through the hole in the TPM
wheel sensor and screw on valve body (3)
approx. 3 turns.

When replacing the TPM wheel sensor,

pay attention to the correct transmission
frequency (433 MHZ or 315 MHZ).

7

Insert valve body (3) with TPM wheel sensor
into wheel rim so that the radial bore (arrow)
for countering points upwards.

Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

8

Install spacer ring (2) and screw on union nut
(1) as far as the stop.

Counterhold valve body (3) using

installation tool for tire pressure monitor or pin

4

2 mm (4) in drill hole (arrow).

Installation tool for tire pressure monitor

*WH58.30-Z-1040-06A

9

Tighten union nut (1).

Secure valve body (2) using installation

tool for tire pressure monitor or pin

4

2 mm

(4), to prevent it from turning

After tightening, pull installation tool for

tire pressure monitor or pin

4

2 mm (4) out of

valve body (3). Danger of damage to tire.

Union nut to valve body

*BA40.15-P-1001-01A

Installation tool for tire pressure monitor

*WH58.30-Z-1040-06A

10

Press RPM wheel sensor gently into drop
center of rim and tighten bolt (5).

Internal torx bolt, wheel sensor to valve

body

*BA40.15-P-1002-01A

11

Note ID code (b) of new TPM wheel sensor.

It is advisable to record the code in the

owner's manual or maintenance booklet.

Initialization

12

Teach in new TPM wheel sensor in TPM
control unit using STAR DIAGNOSIS.

Diagnosis system STAR DIAGNOSIS

*WE58.40-Z-1013-06A

13

Activate the tire pressure monitoring system

Model 211

AR54.30-P-1000-02RAT

Model 230

AR54.30-P-1000-02RAR

Model 240

AR54.30-P-1000-02RAH

n

Tire pressure monitor (TPM), activation

Model 210

GF40.15-P-0001-02A

Model 215, 220 up to 30.9.00

GF40.15-P-0001-02B

Model 215, 220 as of 01.10.00 up to 31.05.01 GF40.15-P-0001-02C

Models 215, 220 as of 01.06.01 up to 31.08.02 GF40.15-P-0001-02D

Model 215, 220 as of 01.09.02

GF40.15-P-0001-02E

Tire pressure monitoring

Number

Designation

Model
210, 211,
215, 220,
230, 240

BA40.15-P-1001-01A

Union nut to valve body

Nm

4

BA40.15-P-1002-01A

Bolt, wheel sensor to valve body

Nm

4

Commercially available tools (see Workshop Equipment Manual)

Number

Designation

Make (e. g.)

Order number

WH58.30-Z-1040-06A

Installation tool for tire pressure control

Alligator Ventilfabrik
GmbH

Postfach 1120

D-89526 Giengen

232540

Workshop equipment/MB testers (see Workshop Equipment Manual)

WE58.40-Z-1013-06A

STAR DIAGNOSIS Compact diagnosis system for passenger cars, order number 6511 1801 00

Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

AR40.10-P-1040A

Balance wheels

27.1.95

MODELS 124, 129, 140, 163, 168, 170, 171, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240
MODEL

414

P40.10-0214-01

43a Balance weight with retaining clip
43b Adhesive weight
43c Adhesive weight

P40.10-0215-01

P40.10-0216-01

43d Balance weight for CTS wheel
43e Support ring on CTS wheel

Balancing

1.1

Remove balance weight (43a) with retaining
clamp.

Installation tool

*124589176300

1.2

Remove adhesive weight (43b, 43c) with
removal tool

Removal tool

*129589005900

Use adhesive weights on light alloy disk

wheels with cramped installation conditions.

1.3

Remove balance weight for CTS wheel (43d)
from support ring (43e)

With special protection vehicles.

2

Clean wheels if necessary, attach to static
balancing machine and balance to a
maximum of 5 to 10g on each side of the
wheel.

Use recommended balancing machines;

observe manufacturer's instructions.

#

Mounting centering sleeve

AR40.10-P-1040-01A

Centering sleeve

*WH58.30-Z-1003-18A

Model 140, 210

Adjustment value on the balancing machine
for special protection vehicles with CTS
wheels.

AR40.10-P-1040-04A

3

Balance wheels on the vehicle

D Wheels may only be finish-balanced on the
vehicle after they have been statically
balanced.

D Vehicle doors must be closed.

D Balance on steel rims with wheel covers.

D Drive the rear wheels with the engine only
otherwise the rear axle center assembly will
be damaged.

Use recommended balancing machines;

observe manufacturer's instructions.

#

Type 124.2/3

Balancing on vehicles with 4MATIC

AR40.10-P-1040-02A

Models 124, 129, 140, 170, 202, 208, 210,
except 210.08/28
Balancing on vehicles with ETS, ASR or ESP

AR40.10-P-1040-03A

Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1