Great Wall Hover. Manual — part 60
20. Connect the vent tube on the electric clutch
housing to the front axle vent tube connector
assembly.
21. Connect the electric clutch vent tube to the
front axle vent tube connector assembly.
connect the place
connect the place
Disassembly and assembly of front reducer assembly and electric clutch
adjusting shim
bearing gland
differential housing
driven bevel gear
front drive axle housing
washer
oil filling plug
vent tube
clip
front axle vents tube
connector assembly
major semiaxle
needle bearing
electric clutch
location pin
vent tube
mechanical wheel of separator
declutch shift sleeve
electric clutch housing
oil filling plug
circlip
major semiaxle oil seal
half axle gear thrust plate
half axle gear
planetary gear shaft
planetary gear
bolt
clump
weight bracket
clump weight and bush
assembly
clump weight bracket
welded assembly
front reducer
housing
adjusting washer
spacer
drive bevel gear
small bearing
oil seal
front drive gear flange and
dustproof cover assembly
drive bevel gear
adjusting washer
Pregummed component
N
m: Specified torque
Used component which
can not be used any more.
bearing
circlip
big bearing
Disassembly of front reducer assembly
1. Remove the front drive axle and left and right
front drive shaft assembly.
(Refer to “Removal of Front Reducer Assembly”
and “Removal of Front Drive Shaft Assembly”)
2. Disconnect three interface positions of front drive
axle vent tube connector assembly.
3. Use the flat screwdriver to pry off the clip fixed
the vent tube connector assembly and take out
the vent tube connector assembly.
4. Screw off the bolt fixed the electric clutch and use
the brass bar to knock down the electric clutch.
5. Use the wrench to remove the oil filling plug;
remove the washer and pull out the vent tube.
6. Use the wrench to remove the bolt connected to
the electric clutch housing and front axle tubeflange;
take out the shift fork sleeve and mechanical wheel
of separator.
Caution: The leaked gear oil during disassembly
should be stored in the container to avoid the
pollution for environment.
disconnected in
this place
disconnected in this place
disconnected in this place
7. Use the circlip pliers to remove the circlip fixed
the major semiaxle bearing outer race.
8. Use the special tools to pull out the major semiaxle
and major semiaxle bearing with the major semiaxle
inner race circlip.
(Refer to “Replacement of Major Semiaxle Oil Seal”)
9. Use the special tools to remove the major semiaxle
oil seal.
(Refer to “Replacement of Major Semiaxle Oil Seal”)
10. Pull out the vent tube on the front axle tube.
11. Use the circlip pliers to remove the circlip. Fasten
the major semiaxle bearing inner race.
12. Press out the major semiaxle bearing on press
machine. (Or knocked out by hand hammer)
Caution: Don’t damage the end spline of major
semiaxle.
13. Use the special tools to pull out the needle bear-
ing in major semiaxle.
Caution: It should use the pad when use the vise to
clamp the major semiaxle.
14. Use the wrench to remove the bolt which is used
to fix the clump weight and axle bush assembly, take
off the clump weight and axle bush assembly.
special tools
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