Great Wall Hover. Manual — part 15
Disassembly of rear housing assembly
1.Remove the M8
18 hexagon bolt and the lock plate
Caution: When install the M8
18 hexagon bolt, the tightening
torque is 14-19N
m
2.Remove the odometer driven gear assembly
Use the special tools to remove the odometer driven gear assembly
3.Remove the rear cover assembly
Caution: When install 6 M10
1.25
30 hexagon bolts, the tightening
torque is 14-19N
m
b.Use the plastic hammer to knock the rear cover slightly and take out
the rear cover
c.Take out the adjusting shim
Caution: It should select the adjusting shim as follows when
install it.
mark
Transmission-29
Transfer case assembly (one)
Transfer case assembly
transfer case
housing assembly
rear output
shaft assembly
transfer case cover
26-36
30-35
aluminum gasket 18
30-35
waved spring
high speed gear chain
front output shaft assembly
15-20
side cover plate
bush
thrust washer
needle bearing
needle bearing
spacing ring
O-RING
rear intermediate shaft
high/low gear
duplicate gear
thrust washer
lock plate
14-19
h i g h / l o w g e a r
declutch shift shaft
high/low gear shift fork assembly
2
nd
/4
th
drive
declutch shift shaft
pin 5
26
2
n d
/ 4
t h
d r i v e
shifting block
interlocking
cylinder pin
spacing ring
2
n d
/ 4
t h
d r i v e
shift fork
cylindrical compression spring
spring base
split retainer
aluminum
gasket 18
N
m: specified torque
Used component which can not be used any more.
Pregummed component
transfer case housing assembly
N
m: specified torque
Used component which can not be used any more.
dustproof seal
guide bushing
oil seal
transfer case housing
ball bearing
front output shaft
ball bearing
bowel patch
circlips for hole
rear input shaft
auxiliary gear
disk spring
circlips for shaft
spacing ring
duplicate ball bearing
circlips for
shaft
oil seal
back plate
Transfer case assembly (three)
Disassembly of transfer case assembly
4.Remove the shouldered lock screw plug
Use the wrench to remove the shouldered lock screw plug M16
1.5
12
Caution: The tightening torque is 26-36N
m when install the
shouldered lock screw plug M16
1.5
12.
5.Remove the upper and lower drive switch M12
1.25
Caution: When install the upper and lower drive switch M12
1.
25, the tightening torque is within 26-36N
m
6.Remove the 2nd/4th drive switch M14
1.25
Caution: When install the 2nd/4th drive switch M14
1.25, the
tightening torque is with in 26-36N
m
N
m: specified torque
Used component which can not be used any more.
Transmission-31
7.Remove the shouldered lock screw plug M14
1.5
10
Caution: When install the shouldered lock screw plug M14
1.5
10, the tightening torque is within 26-36N
m
8.Remove the shouldered lock screw plug
a. Use the wrench to remove the shouldered lock screw plug M12
1.25
10
Caution: When install the shouldered lock screw plug M14
1.5
10, the tightening torque is within 26-36N
m
b.Takeout mushroom lock spring
c. Use the magnetic rod to take out the steel ball.
9.Remove the transfer case cover
a. Use the wrench to remove 12 connecting bolts M10
1.25
65
between the transfer case cover and tranafer case housing.
Caution: The tightening torque is 26-36N
m when install the
bolt M10
1.25
65.
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