Great Wall service chassis and body Manual — part 105
B0-44
Vehicle Body
Cargo Body Baffle
Mount of Baffle
1.
Mount the baffle lock on the baffle;
Mount the baffle lock with two screws (Dr SK)
Mount the baffle lock with two nuts (SL)
2.
Connect the connecting bar with the baffle lock controller.
3.
Mount the baffle slide fastener;
(a)
Mount the baffle slide fastener and bolts.
Fastening torque
14Nm
(b)
Connect the baffle slide fastener with the baffle.
4.
Mount the baffle hinge on the baffle
5.
Mount the inner coverpannel
SL)
Mount the inner cover panel with 14 screws;
Dr SK)
Mount the inner cover panel with 12 screws.
Dismantle of baffle lock controller:
1.
Tear down the inner cover panel;
2.
Disconnect the two baffle connecting bar;
3.
Tear down the baffle lock controller
Tear down the two screws and the baffle lock controller; (Dr
SK)
Tear down the two nuts and the baffle lock controller. (SL)
Mount of baffle lock controller
Mount the baffle lock controller in the reverse order for
disassembly.
B0-45
Tailgate (
)
Element figure
Vehicle Body
Tailgate
tailgate glass
SF
outer auchi
inner auchi
tailgate lock
glass elevator at tailgate
tailgate handle
glass bracket
glass supporter
tailgate cover panel
sealing strip at tailgate
sealing strip at tailgate
trim panel at tailgate I
lock ring
B0-46
Vehicle Body
Tailgate
Dismantle of tailgate
1.
Tear down the trim panel of the tailgate:
(a)
Insert the screwdriver between the fixing clipes and the
trim panel at the tailgate to loose the trim panel.
Notice: the screwdriver should be wrapped at its head
with adhesive strap before using
(b)
Tear down the trim panel at tailgate.
2.
Tear down the tailgate cover panel;
Tear down the three bolts and the tailgate cover panel.
3.
Tear down the tailgate handle and the lock ring:
(a)
Tear down the two bolts on handle.
(b)
Disconnect the controlling bar from the glass elevator
and tear down the tailgate handle.
(c)
Disconnect the controlling bar from the glass elevator to
take down the lock ring.
4.
Tear down the trim panel of tailgate I;
Tear down the six bolts and trim panel of tailgate I;
5.
Tear down the sealing strip at tailgate;
Tear down the two threaded ends and the sealing strip;
6.
Tear down the outer auchi
7.
Tear down the glass elevator at tailgate;
(a)
Tear down the tailgate glass;
(b)
Pull the glass outwardly to take it down.
8.
Tear down the tailgate lock;
Tear down the three bolts and the tailgate lock.
B0-47
Vehicle Body
Tailgate
9.
Tear down the tailgate lock
Tear down the three screws from the tailgate to tear down the
lock
Change of Glass
1.
Tear down the glass bracket with screwdriver or with
similar tool.
2.
Coat the polyurethane glue, seize the gasket on the
glass and coat the glass glue at outside of the gasket.
3.
Encase the glass bracket by tapping it with rubber
hammer.
Tailgate Assembly of
Assembly the tailgate in the reverse order of the disassembly
approaches.
Notice: coat the lubricant on the sliding face, elevator
gear and door lock before mounting the parts.
120mm
105mm
outside
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