Great Wall service chassis and body Manual — part 104
B0-40
Rear door glass
Element mounting position
Vehicle Body
Rear Door Glass
Dismantle of rear door glass
Disconnect the connecting wire of the defroster first, cut a small
open in the sealing agent between the glass and body with knife,
then insert the steel wire into the open and pull the steel wire to
and fro until the sealing glue between the glass and body separates
completely, finally pull the glass outwardly to take it down.
Notice: be careful not to damage the body and glass.
Mount of rear door glass
Seize the wire harness of rear defroster in the plastic clipes
and encase the clipes into the mounting open, then seize the wire
harness of rear defroster in the trim strip at tailgate.
As this mount is the same with that of side window glass, see
the mounting approaches for side window glass.
trim strip at tailgate
SY SJ
plastic clip
spilling strip
wire harness of
rear defroster
rear door glass
B0-41
Vehicle Body
Rear Windshield
Rear windshield
Element mounting position
Dismantle of rear windshield
1.
Tear down the rear windshield:
(a)
Prize up the sealing strip front the body with screwdriver.
Notice: be careful not to damage the paint on body.
(b)
Prize the lips of sealing strip outwardly from the inside
of the body flange.
(c)
Pull the glass outwardly to tear it down together with the
sealing strip.
Dr SL SK
rear windshield
sealing strip of rear windshield
sealing strip
sealing strip
vehicle
body
B0-42
Vehicle Body
Rear Windshield
Mount of rear windshield
1.
Clean the body and glass;
Clean the contacting face of body and glass with the
cleaning materials.
2.
Clean the sealing strip
Clean the sealing strip with cleaning materials;
4.
Mount the rear windshield
(a)
Lay the ready glass against the corresponding position of
rear windshield opens.
(b)
Pull the rope from the inside of body to encase the roof,
the rear column and the door frame within the adhesive
strip, meanwhile push the outside of the glass by hand.
(c)
Tap the four edges of the adhesive strip to ensure that the
adhesive strip contact closely with the body windshield
opened.
(d) Coat the glue from left to right at the upper part of
windshield (location between the adhesive strip and the
body windshield open) and the lower part of windshield
(location between the adhesive strip and glass), and the
remaining glue should be cleared away with abrasive
paper, and the location should be cleaned with cloth.
Notice: there should no breakage at the sealing glue
seam when coating the glue.
Recommended sealing agent for use
Glass glue
XL-1211 acid silicone glass glue
5.
Check whether there is leakage and the leakage
reparation;
(a)
Conduct the leakage test;
(b)
Seal the leaking parts with glass glue.
3.
Mount the rear windshield in the sealing strip
(a)
Coat a layer of silicon oil around the glass circumference
and mount the adhesive strip on the glass according to
the glass shape.
Notice: if the adhesive strip becomes stiffening or
deforming that will lead to water leakage, change with
the new one where possibly.
(b)
Mount a rope alongside the sealing strip channel as
shown in the drawing (fix the rope in the adhesive strip).
B0-43
Cargo body baffle
Element mounting position
Vehicle Body
Cargo Body Baffle
baffle lock
connecting bar
2 screws
baffle lock controller
rear panel of cargo body
buffer block
hinge assembly
inner cover panel
bolt hole
14 screws
Dr SL SK
14 screws
(Dr SK)
14
N
m
specified torque
cargo body
hinge
Dismantle of baffle lock
1.
Tear down the inner cover panel.
(SL)
Tear down the 14 screws and the inner cover panel.
(Dr SK)
Tear down the 12 screws and the inner cover panel.
2.
Disconnect the connecting bar of baffle lock from the
baffle lock controller.
3.
Tear down the baffle slide fastener
(a)
Tear down the baffle lock from the baffle.
(b)
Tear down the two screws and the baffle lock.
4.
Teardown the baffle from the baffle
Teardown the 12 screws and the baffle lock
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