Mazda 6. Manual — part 207
ON-BOARD DIAGNOSTIC
K–69
K
End Of Sie
3
VERIFY CURRENT INPUT SIGNAL STATUS
• Turn ignition key to OFF.
• Start engine.
• Measure frequency of input/turbine speed
sensor using a oscilloscope.
— IG ON: 0 Hz
— Idle: Within 320—374 Hz (P, N position)
• Are frequency of input/turbine speed sensor
readings within specifications?
Yes Go to intermittent concern troubleshooting procedure.
(See
No
Go to next step.
4
INSPECT INPUT/TURBINE SPEED SENSOR
CONNECTOR FOR POOR CONNECTION
• Turn ignition key to OFF.
• Disconnect input/turbine speed sensor
connector.
• Check for poor connection (damaged/pulled-
out terminals, corrosion, etc.).
• Is connection okay?
Yes Go to next step.
No
Repair or replace connector and/or terminals, then go to
Step 10.
5
INSPECT INPUT/TURBINE SPEED SENSOR
RESISTANCE
• Measure resistance between input/turbine
speed sensor terminals (part-side).
• Is resistance within 250—600 ohms between
input/turbine speed sensor terminals (part-
side)?
(See
K–23 INPUT/TURBINE SPEED SENSOR
Yes Go to next step.
No
Replace input/turbine speed sensor, then go to Step 10.
(See
K–24 INPUT/TURBINE SPEED SENSOR REMOVAL/
6
INSPECT INPUT/TURBINE SPEED SENSOR
• Remove input/turbine speed sensor.
• Is there iron powder stuck on input/turbine
K–24 INPUT/TURBINE SPEED SENSOR
.)
Yes Clean input/turbine speed sensor, then go to Step 10.
No
Go to next step.
7
INSPECT PCM CONNECTOR FOR POOR
CONNECTION
• Disconnect PCM connector.
• Check for poor connection (damaged/pulled-
out terminals, corrosion, etc.).
• Is connection okay?
Yes Go to next step.
No
Repair or replace connector and/or terminals, then go to
Step 10.
8
INSPECT INPUT/TURBINE SPEED SENSOR
CIRCUIT FOR OPEN
• Inspect input/turbine speed sensor terminals
(harness-side) and PCM terminals (harness-
side).
— A and 3J
— B and 3G
• Is there continuity?
Yes Go to next step.
No
Repair or replace harness, then go to Step 10.
9
INSPECT INPUT/TURBINE SPEED SENSOR
CIRCUIT FOR SHORT TO GROUND
• Inspect input/turbine speed sensor terminal
(harness-side) and body ground.
— A and body ground
— B and body ground
• Is there continuity?
Yes Repair or replace harness, then go to next step.
No
Go to next step.
10
VERIFY TROUBLESHOOTING OF DTC P0715
COMPLETED
• Make sure to reconnect all disconnected
connectors.
• Clear DTC from memory using WDS or
equivalent.
• Drive vehicle with vehicle speed 40 km/h {25
mph} or above for 0.7 second or more.
• Is same DTC present?
Yes Replace PCM, then go to next step.
(See
No
Go to next step.
11
VERIFY AFTER REPAIR PROCEDURE
• Perform “After Repair Procedure”.
• Are any DTCs present?
Yes Go to applicable DTC inspection.
No
Troubleshooting completed.
STEP
INSPECTION
ACTION
K–70
ON-BOARD DIAGNOSTIC
DTC P0731
A6E567001030W13
Diagnostic procedure
DTC P0731
Gear 1 incorrect (Incorrect Gear Ratio Detected)
DETECTION
CONDITION
• PCM monitors revolution ratio of forward clutch drum revolution to differential gear case revolution when the
following monitoring conditions are met. If revolution ratio is below 2.157, PCM determines that there is
malfunction.
Monitoring condition:
— ATF temperature 20
°C {68 °F} or above.
— Driving in 1GR in D range.
— Engine run.
— Turbine speed within 225—4,988 rpm.
— Throttle opening angle 5.67% or above
— Differential gear case (output) revolution speed 35 rpm or above.
— Any of the following not generated: DTC P0500, P0706, P0707, P0708, P0712, P0713, P0715, P0751,
P0752, P0753, P0756, P0757, P0758, P0761, P0762, P0763, P0766, P0767, P0768, P0771, P0772,
P0773.
Diagnostic support note:
• This is a continuous monitor (CCM).
• MIL does not illuminate.
• HOLD indicator light flashes if PCM detects the above malfunction condition during first drive cycle.
• FREEZE FRAME DATA is not available.
• Pending code is not available.
• DTC stored in the PCM memory.
POSSIBLE
CAUSE
• ATF level low
• Deteriorated ATF
• Shift solenoid A stuck
• Pressure control solenoid stuck
• Line pressure low
• One-way clutch slipping
• Forward clutch slipping
• Control valve stuck
• Oil pump
• PCM malfunction
STEP
INSPECTION
ACTION
1
VERIFY RELATED REPAIR INFORMATION
AVAILABILITY
• Check for related Service Bulletins availability.
• Is any related repair information available?
Yes Perform repair or diagnosis according to available repair
information.
No
Go to next step.
2
CHECK ATF CONDITION
• Check ATF condition.
K–12 AUTOMATIC TRANSAXLE FLUID
.)
• Is it okay?
Yes Go to next step.
No
Replace ATF, then go to Step 8.
3
CHECK ATF LEVEL
• Start engine.
• Warm up ATX.
• Is ATF level within specification?
K–12 AUTOMATIC TRANSAXLE FLUID
.)
Yes Go to next step.
No
Adjust ATF level, then go to Step 8.
4
INSPECT SHIFT SOLENOID VALVE A
• Perform inspection of operation. (See
• Verify the click sound of shift solenoid A when
applying B+ to transaxle connector terminal A.
• Was click heard from solenoids?
Yes Go to next step.
No
Replace solenoid that you could not hear click sound, then
go to Step 8.
(See
.)
5
INSPECT LINE PRESSURE
• Start engine.
• Measure line pressures.
Specification
Idle: 330—470 kPa {3.4—4.7 kgf/cm
2
, 49—66
psi}
Stall: 1,160—1,320 kPa {11.9—13.4 kgf/cm
2
,
170—190 psi}
• Is line pressure within specification?
(See
Yes Go to next step.
No
All ranges: Replace oil pump, then go to Step 8.
Any ranges: Replace control valve body, then go to Step 8.
(See
K–34 CONTROL VALVE BODY REMOVAL
CONTROL VALVE BODY INSTALLATION
.)
ON-BOARD DIAGNOSTIC
K–71
K
End Of Sie
DTC P0732
A6E567001030W14
6
INSPECT STALL SPEED
• Measure stall speed in D range.
.)
Specification
2,000—2,600 rpm
• Is stall speed within specification?
Yes Go to next step.
No
Replace automatic transaxle, then go to Step8.
(See
K–29 AUTOMATIC TRANSAXLE REMOVAL/
7
INSPECT FREQUENCY OF INPUT/TURBINE
SPEED SENSOR WHEN DRIVING VEHICLE
• Turn ignition key to OFF.
• Connect WDS or equivalent.
• Start engine.
• Measure frequency of input/turbine speed
sensor while driving vehicle under the following
conditions:
— Vehicle speed (VSS PID): 20 km/h {12
mph}
— Drive in D range, 1st gear
— Throttle opening angle (TP PID): about 25%
• Was frequency of input/turbine speed sensor at
approx. 1,100 Hz?
Yes Go to next step.
No
Replace control valve body, then go to next step.
(See
K–34 CONTROL VALVE BODY REMOVAL
,
CONTROL VALVE BODY INSTALLATION
8
VERIFY REPAIR OF DTC P0731
• Make sure to reconnect all disconnected
connectors.
• Clear DTC using WDS or equivalent.
• Start engine.
• Warm up transaxle.
• Drive vehicle under the following conditions at
least 4 times for more than 1 second.
— ATF temperature: 20
°C {68 °F} or above
— Drive in D range, 1st gear
— Throttle opening angle (TP PID): 5.67% or
above
— Vehicle speed (VSS PID): 4 km/h {3 mph}
or above
• Are any DTCs present?
Yes Replace PCM, then go to next step.
No
Go to next step.
9
VERIFY AFTER REPAIR PROCEDURE
• Perform “After Repair Procedure”.
• Are any DTCs present?
Yes Go to applicable DTC inspection.
No
Troubleshooting completed.
STEP
INSPECTION
ACTION
DTC P0732
Gear 2 incorrect (Incorrect Gear Ratio Detected)
DETECTION
CONDITION
• PCM monitors revolution ratio of forward clutch drum revolution to differential gear case revolution when the
following monitoring conditions are met. If revolution ratio is below 1.249 or above 2.157, PCM determines
that there is malfunction.
Monitoring condition:
— ATF temperature 20
°C {68 °F} or above.
— Driving in 2 GR in D range.
— Engine run.
— Turbine speed within 225—4,988 rpm.
— Differential gear case (output) revolution speed 35 rpm or above.
— Any of the following not generated: DTC P0500, P0706, P0707, P0708, P0712, P0713, P0715, P0751,
P0752, P0753, P0756, P0757, P0758, P0761, P0762, P0763, P0766, P0767, P0768, P0771, P0772,
P0773.
Diagnostic support note:
• This is a continuous monitor (CCM).
• MIL does not illuminate.
• HOLD indicator light flashes if PCM detects the above malfunction condition during first drive cycle.
• FREEZE FRAME DATA is not available.
• Pending code is not available.
• DTC stored in the PCM memory.
K–72
ON-BOARD DIAGNOSTIC
Diagnostic procedure
POSSIBLE
CAUSE
• ATF level low
• Deteriorated ATF
• Shift solenoids A, B or C stuck
• Pressure control solenoid stuck
• Line pressure low
• 2-4 brake band slipping
• Forward clutch slipping
• Control valve stuck
• Oil pump
• PCM malfunction
STEP
INSPECTION
ACTION
1
VERIFY RELATED REPAIR INFORMATION
AVAILABILITY
• Check for related Service Bulletins availability.
• Is any related repair information available?
Yes Perform repair or diagnosis according to available repair
information.
No
Go to next step.
2
CHECK ATF CONDITION
• Check ATF condition.
K–12 AUTOMATIC TRANSAXLE FLUID
.)
• Is it okay?
Yes Go to next step.
No
Replace ATF, then go to Step 8.
3
CHECK ATF LEVEL
• Start engine.
• Warm up ATX.
• Is ATF level within specification?
K–12 AUTOMATIC TRANSAXLE FLUID
.)
Yes Go to next step.
No
Adjust ATF level, then go to Step 8.
4
INSPECTION SHIFT SOLENOID VALVE A, B
AND C FOR CLICK SOUND
• Perform inspection of operation. (See
• Verify the click sound of shift solenoid A, B, and
C when applying B+ to each transaxle
connector terminal.
• Was click heard from solenoids?
Yes Go to next step.
No
Replace solenoid that you could not hear click sound, then
go to Step 8.
(See
.)
5
INSPECT LINE PRESSURE
• Start engine.
• Measure line pressures.
Specification
Idle: 330—470 kPa {3.4—4.7 kgf/cm
2
, 49—66
psi}
Stall: 1,160—1,320 kPa {11.9—13.4 kgf/cm
2
,
170—190 psi}
• Is line pressure within specification?
(See
Yes Go to next step.
No
All ranges: Replace oil pump, then go to Step 8.
Any ranges: Replace control valve body, then go to Step 8.
(See
K–34 CONTROL VALVE BODY REMOVAL
CONTROL VALVE BODY INSTALLATION
.)
6
INSPECT STALL SPEED
• Measure stall speed in D range.
.)
Specification
2,000—2,600 rpm
• Is stall speed within specification?
Yes Go to next step.
No
Replace automatic transaxle, then go to Step8.
(See
K–29 AUTOMATIC TRANSAXLE REMOVAL/
.)
7
INSPECT FREQUENCY OF INPUT/TURBINE
SPEED SENSOR WHEN DRIVING VEHICLE
• Turn ignition key to OFF.
• Connect WDS or equivalent.
• Start engine.
• Measure frequency of input/turbine speed
sensor while driving vehicle under the following
conditions:
— Vehicle speed: 40 km/h {24 mph} (VSS
PID)
— Drive in D range, 2nd gear
— Throttle opening angle: about 25% (TP PID)
• Was frequency of input/turbine speed sensor at
approx. 1,156 Hz?
Yes Go to next step.
No
Replace control valve body, then go to next step.
(See
K–34 CONTROL VALVE BODY REMOVAL
CONTROL VALVE BODY INSTALLATION
.)
DTC P0732
Gear 2 incorrect (Incorrect Gear Ratio Detected)
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