Mazda 6. Manual — part 266
P–120
TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL)
NO.3 THERE IS A MALFUNCTION IN THE SYSTEM EVEN THOUGH ABS WARNING LIGHT, BRAKE SYSTEM
WARNING LIGHT, DSC INDICATOR LIGHT AND DSC OFF LIGHT DO NOT ILLUMINATE
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Diagnostic procedure
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NO.4 ABS OR TCS
*1
OPERATES FREQUENTLY/TCS DOES NOT WORK CORRECTLY
*1
: DSC SYSTEM
FUNCTION CONTAINS TRACTION CONTROL FUNCTION, DSC INDICATOR LIGHT GOES ON AND OFF
WHILE DSC OPERATES
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Diagnostic procedure
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3
There is a malfunction in the system even though ABS warning light, BRAKE system warning light,
DSC indicator light and DSC OFF light do not illuminate.
[TROUBLESHOOTING HINTS]
• There is mechanical malfunction in system.
STEP
INSPECTION
ACTION
1
CHECK DSC HU/CM FOR DTCs
• Check the DTC for the DSC ON-BOARD
DIAGNOSTIC SYSTEM.
• Have DTCs been recorded in memory?
Yes
Perform inspection using appropriate DTC.
No
Go to next step.
2
INSPECT DSC SYSTEM
• Perform DSC system inspection.
• Is the system okay?
Yes
Inspect conventional brake system.
No
Repair or replace malfunctioning part.
4
ABS or TCS (*1) operates frequently./TCS does not work correctly.
(*1): DSC system function contains traction control function, DSC indicator light goes on and off
while DSC operates.
[TROUBLESHOOTING HINTS]
• There is difference in size or air pressure between the front and rear tires.
• Incorrect ABS wheel-speed signal is inputted to DSC HU/CM.
• There is malfunction in the engine control system (TCS malfunction.)
STEP
INSPECTION
ACTION
1
CHECK FOR DTCS IN DSC HU/CM
• Check the DTC for the DSC ON-BOARD
DIAGNOSTIC SYSTEM.
• Have DTCs been recorded in memory?
Yes
Perform inspection using appropriate DTC.
No
Go to next step.
2
CHECK TIRE SIZE AND AIR PRESSURE
• Inspect tire size and air pressure.
• Are size and air pressure as specified?
Yes
Go to next step.
No
Replace with specified tires and adjust tire air pressure.
3
INSPECT ABS WHEEL-SPEED SENSOR
OUTPUT PULSE
• Start engine and drive vehicle.
• Inspect output voltage pattern using WDS or
equivalent (oscilloscope).
• Is output voltage pattern okay?
Yes
Found malfunctioning part according to “INTERMITTENT
CONCERN TROUBLESHOOTING”.
No
• ABS wheel-speed sensor installation inspection:
Inspect the sensor for looseness and confirm it is
securely adhered.
• Sensor rotor installation inspection:
Inspect the sensor rotor for poor installation and
chipping of sensor rotor teeth. (If sensor rotor is installed
poorly, it may cause output of abnormal wave form at
high speed.)
TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL)
P–121
P
NO.5 DSC
*2
OPERATES FREQUENTLY/DSC DOES NOT WORK CORRECTLY
*2
: DSC INDICATOR LIGHT
GOES ON AND OFF WHILE DSC OPERATES
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Diagnostic procedure
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NO.6 DSC INDICATOR LIGHT FLASHES (WHEN NEITHER THE TCS NOR THE DSC ARE OPERATING)
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5
DSC (*2) operates frequently. /DSC does not work correctly.
(*2): DSC indicator light goes on and off while DSC operates.
[TROUBLESHOOTING HINTS]
• DSC HU/CM detected malfunction (input and output device malfunction)
• Poor installation with combine sensor and/or steering angle sensor
(If any of the above sensors are poorly installed, DSC may operate intermittently.)
• When replacing DSC HU/CM, combine sensor or steering angle sensor, initialization is not performed.
(If initialization is not performed correctly, DSC may not work correctly.)
STEP
INSPECTION
ACTION
1
CHECK DSC HU/CM FOR DTCs
• Check the DTC for the DSC ON-BOARD
DIAGNOSTIC SYSTEM.
• Have DTCs been recorded in memory?
Yes
Perform inspection using appropriate DTC.
No
Go to next step.
2
VERIFY THAT EACH SENSOR IS INSTALLED
• Are yaw rate sensor, lateral-G sensor and
steering angle sensor securely installed?
Yes
Go to next step.
No
Install malfunctioning sensor securely.
*3
VERIFY THAT EACH SENSOR IS INITIALIZED
• Did each sensor initialize after replacement
of DTC unit, yaw rate sensor, lateral-G
sensor or steering angle sensor?
Yes
Find malfunctioning part according to “INTERMITTENT
CONCERN TROUBLESHOOTING.”
No
Perform initialization.
6
DSC indicator light flashes (when neither the TCS nor the DSC are operating)
[TROUBLESHOOTING HINTS]
• Non-completion of module configuration.
(If the module configuration is not carried out after replacing the DSC HU/CM, a DSC indicator light will flash. In
this case, the DSC is not detected.)
R–1
R
R
SUSPENSION
LOCATION INDEX . . . . . . . . . . . . . R-2
FRONT SUSPENSION LOCATION INDEX. . . R-2
REAR SUSPENSION LOCATION INDEX . . ... R-3
GENERAL PROCEDURES . . . . . . . . . R-4
PRECAUTION (SUSPENSION) . . . . . . ..R-4
WHEEL ALIGNMENT. . . . . . . . . . . .R-4
WHEEL AND TIRE . . . . . . . . . . . . . R-7
(16 INCH AND 17 INCH
ALUMINUM ALL WHEEL) . . . . . . . . R-7
FRONT SUSPENSION . . . . . . . . . . ... R-9
SPRING REMOVAL/INSTALLATION . . . ... R-9
INSPECTION . . . . . . . . . . . . ..R-12
DISPOSAL . . . . . . . . . . . . . ..R-12
REMOVAL/INSTALLATION. . . . . . . R-13
FRONT UPPER ARM INSPECTION . . . . .R-14
FRONT LOWER ARM (FRONT)
REMOVAL/INSTALLATION. . . . . . . R-15
INSPECTION . . . . . . . . . . . . ..R-18
REMOVAL/INSTALLATION. . . . . . . R-19
INSPECTION . . . . . . . . . . . . ..R-21
REMOVAL/INSTALLATION. . . . . . . R-22
INSPECTION . . . . . . . . . . . . ..R-23
REMOVAL/INSTALLATION. . . . . . . R-23
REMOVAL/INSTALLATION. . . . . . . R-27
REAR SUSPENSION . . . . . . . . . . ...R-28
REMOVAL/INSTALLATION. . . . . . . R-28
INSPECTION . . . . . . . . . . . . ..R-28
DISPOSAL . . . . . . . . . . . . . ..R-28
REMOVAL/INSTALLATION. . . . . . . R-29
REMOVAL/INSTALLATION. . . . . . . R-30
REMOVAL/INSTALLATION. . . . . . . R-31
REMOVAL/INSTALLATION. . . . . . . R-33
REMOVAL/INSTALLATION. . . . . . . R-34
LINK INSPECTION . . . . . . . . . . .R-35
R–2
LOCATION INDEX
FRONT SUSPENSION LOCATION INDEX
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.
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LOCATION INDEX
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1
Front shock absorber and coil spring
(See
)
2
Front shock absorber
(See
3
Front upper arm
(See
(See
R–14 FRONT UPPER ARM INSPECTION
4
Front lower arm (front)
(See
)
(See
5
Front lower arm (rear)
(See
(See
)
6
Front stabilizer
(See
R–22 FRONT STABILIZER REMOVAL/
)
7
Stabilizer control link
(See
)
8
Front crossmember
(See
R–23 FRONT CROSSMEMBER REMOVAL/
)
9
Transverse member
(See
R–27 TRANSVERSE MEMBER REMOVAL/
)
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