Mazda 6. Manual — part 403

CONSTRUCTION

II–3

II

x

:Applied

-:Not applied

No.

Part Name

High-

tension

steel

Rust

proof

steel

Thickness

(mm) {in}

1

Bonnet

x

x

0.7{0.028}

2

Front bumper bracket

-

-

2.9{0.114}

3

Front side
frame inner

Fr

x

x

1.6{0.063}

Rr

x

x

2.6{0.102}

4

Front side
frame outer

Fr

x

x

1.4{0.055}

Rr

x

x

2.0{0.079}

5

Front fender panel

x

x

0.75

{0.030}

6

Apron reinforcement
upper

-

x

1.0

{0.039}

7

Shroud upper
reinforcement

-

x

2.0{0.079}

8

Wheel apron panel
front

-

x

0.65

{0.026}

9

Apron reinforcement
lower

-

x

1.0

{0.039}

10

Suspension
housing

Upper

x

x

3.2{0.126}

Lower

-

x

1.2{0.047}

11

Torque box

-

x

1.4{0.055}

12

Front frame rear

x

x

2.9{0.114}

13

Cowl side
reinforcement

-

x

1.2

{0.047}

14

Dash lower panel

-

x

0.85

{0.033}

15

Member dash lower

-

x

1.6{0.063}

16

Cowl panel

-

x

0.7{0.028}

17

Cowl upper plate

-

x

1.6{0.063}

18

Dash upper panel

-

x

0.9{0.035}

19

Cowl upper plate

x

x

1.4{0.055}

20

Side sill reinforcement

x

x

0.9

{0.035}

21

Front pillar
reinforcement

x

-

1.8

{0.071}

22

Front pillar
inner

Upper

x

-

1.6{0.063}

Lower

x

-

1.4{0.055}

23

Center pillar
reinforcement

Upper

x

-

1.8{0.071}

front

Upper

x

-

1.6{0.063}

rear

Center

x

-

2.0{0.079}

Lower

x

-

1.8

{0.071}

24

Center pillar
inner

Upper

x

-

1.6{0.063}

Center

x

-

1.2{0.047}

Lower

x

-

1.0{0.039}

25

Roof rail inner

x

-

1.2{0.047}

26

Rear pillar inner

-

x

0.65

{0.026}

27

Corner plate

-

x

0.7{0.028}

28

Rear fender rain rail

-

x

0.7{0.028}

29

Package tray

-

-

0.65

{0.026}

30

Rear end member

-

-

0.6{0.024}

31

Rear end panel

-

x

0.65

{0.026}

32

Roof reinforcement

-

-

0.5{0.020}

33

Roof reinforcement

x

-

1.4{0.055}

34

Roof reinforcement

-

-

0.55

{0.022}

35

Roof panel

-

-

0.75

{0.030}

36

Side frame outer

-

x

0.7{0.028}

37

Front door

-

x

0.7{0.028}

38

Rear door

-

x

0.7{0.028}

39

Side sill inner

x

x

1.6{0.063}

40

Front B frame

Fr

x

x

2.3{0.091}

Rr

-

x

1.6{0.063}

41

Front floor pan

-

x

0.65

{0.026}

42

Crossmember No.2

-

-

1.2{0.047}

43

Side sill inner rear

x

x

1.6{0.063}

44

Crossmember No.3

x

-

1.4{0.055}

45

Link bracket

x

x

2.3

{0.091}

46

Rear side
frame

Fr

x

x

1.8{0.071}

Rr

x

x

1.4{0.055}

47

Center floor pan

-

x

0.6{0.024}

48

Floor side panel

-

x

0.6{0.024}

49

Wheel house inner

-

x

0.75

{0.030}

50

Rear floor pan

-

x

0.65{0.26}

51

Rear bumper
bracket

LH

x

x

2.0{0.079}

RH

x

x

1.4{0.055}

52

Trunk lid panel

-

x

0.75

{0.030}

53

Front header

-

-

1.2{0.047}

54

Rear header

-

-

0.65

{0.026}

No.

Part Name

High-

tension

steel

Rust

proof

steel

Thickness

(mm) {in}

II–4

CONSTRUCTION

5HB

A6J9810B002

CONSTRUCTION

II–5

II

x:Applied

-:Not applied

End Of Sie

No.

Part Name

High-

tension

steel

Rust

proof

steel

Thickness

(mm) {in}

1

Bonnet

x

x

0.7{0.028}

2

Front bumper bracket

-

-

2.9{0.114}

3

Front side
frame inner

Fr

x

x

1.6{0.063}

Rr

x

x

2.6{0.102}

4

Front side
frame outer

Fr

x

x

1.4{0.055}

Rr

x

x

2.0{0.079}

5

Front fender panel

x

x

0.75

{0.030}

6

Apron reinforcement
upper

-

x

1.0

{0.039}

7

Shroud upper
reinforcement

-

x

2.0

{0.079}

8

Wheel apron panel
front

-

x

0.65

{0.026}

9

Apron reinforcement
lower

-

x

1.0

{0.039}

10

Suspension
housing

Upper

x

x

3.2{0.126}

Lower

-

x

1.2{0.047}

11

Torque box

-

x

1.4{0.055}

12

Front frame rear

x

x

2.9{0.114}

13

Cowl side
reinforcement

-

x

1.2

{0.047}

14

Dash lower panel

-

x

0.85

{0.033}

15

Member dash lower

-

x

1.6{0.063}

16

Cowl panel

-

x

0.7{0.028}

17

Cowl upper plate

-

x

1.6{0.063}

18

Dash upper panel

-

x

0.9{0.035}

19

Cowl upper plate

x

x

1.4{0.055}

20

Side sill reinforcement

x

x

0.9

{0.035}

21

Front pillar
reinforcement

x

-

1.8

{0.071}

22

Front pillar
inner

Upper

x

-

1.6{0.063}

Lower

x

-

1.4{0.055}

23

Center pillar
reinforcement

Upper

x

-

1.8{0.071}

front

Upper

x

-

1.6{0.063}

rear

Center

x

-

2.0{0.079}

Lower

x

-

1.8

{0.071}

24

Center pillar
inner

Upper

x

-

1.6{0.063}

Center

x

-

1.2{0.047}

Lower

x

-

1.0{0.039}

25

Roof rail inner

x

-

1.2{0.047}

26

Rear pillar inner

-

x

0.65

{0.026}

27

Corner plate

-

x

0.7{0.028}

28

Rear fender rain rail

-

x

0.8{0.031}

29

Rear end member

-

-

0.6{0.024}

30

Rear end panel

-

x

0.65

{0.026}

31

Roof reinforcement

-

-

0.5{0.020}

32

Roof reinforcement

x

-

1.4{0.055}

33

Roof reinforcement

-

-

0.55

{0.022}

34

Roof panel

-

-

0.75

{0.030}

35

Side frame outer

-

x

0.7{0.028}

36

Front door

-

x

0.7{0.028}

37

Rear door

-

x

0.7{0.028}

38

Side sill inner

x

x

1.6{0.063}

39

Front B frame

Fr

x

x

2.3{0.091}

Rr

-

x

1.6{0.063}

40

Front floor pan

-

x

0.65

{0.026}

41

Crossmember No.2

-

-

1.2{0.047}

42

Side sill inner rear

x

x

1.6{0.063}

43

Crossmember No.3

x

-

1.4{0.055}

44

Link bracket

x

x

2.3

{0.091}

45

Rear side
frame

Fr

x

x

1.8{0.071}

Rr

x

x

1.4{0.055}

46

Center floor pan

-

x

0.6{0.024}

47

Floor side panel

-

x

0.6{0.024}

48

Wheel house inner

-

x

0.75

{0.030}

49

Rear floor pan

-

x

0.65

{0.026}

50

Rear bumper
bracket

LH

x

x

2.0{0.079}

RH

x

x

1.4{0.055}

51

Liftgate panel

-

x

0.7{0.028}

52

Front header

-

-

1.2{0.047}

53

Rear header

Center

-

-

0.7

{0.028}

Side

-

-

1.4{0.055}

No.

Part Name

High-

tension

steel

Rust

proof

steel

Thickness

(mm) {in}

III–1

III

III

PANEL REPLACEMENT

PANEL REPLACEMENT. . . . . . . . . ... III-2

SHROUD UPPER REINFORCEMENT

REMOVAL. . . . . . . . . . . . . . III-2

SHROUD UPPER RAINFORCEMENT

INSTALLATION. . . . . . . . . . . . III-3

COWL SIDE REINFORCEMENT AND

COWL UPPER PLATE REMOVAL . . . . .. III-4

COWL SIDE REINFORCEMENT AND

COWL UPPER PLATE INSTALLATION . . .. III-5

APRON REINFORCEMENT ASSEMBLY

REMOVAL. . . . . . . . . . . . . ... .III-6

APRON REINFORCEMENT ASSEMBLY

INSTALLATION. . . . . . . . . . . . III-7

WHEEL APRON PANEL ASSEMBLY

REMOVAL. . . . . . . . . . . . . . III-8

WHEEL APRON PANEL ASSEMBLY

INSTALLATION. . . . . . . . . . . . III-9

FRONT SIDE FRAME REMOVAL . . . . . III-10
FRONT SIDE FRAME INSTALLATION . . . III-11
FRONT PILLAR REMOVAL. . . . . . . .. III-12
FRONT PILLAR INSTALLATION. . . . . .. III-14
CENTER PILLAR REMOVAL . . . . . . ... III-16
CENTER PILLAR INSTALLATION . . . . ... III-17
REAR FENDER PANEL REMOVAL . . . . . III-18
REAR FENDER PANEL INSTALLATION . . . III-20
SIDE SILL PANEL REMOVAL . . . . . . .. III-22
SIDE SILL PANEL INSTALLATION . . . . .. III-23
REAR END PANEL REMOVAL . . . . . . III-24
REAR END PANEL INSTALLATION . . . . III-26
REAR FENDER RAIN RAIL AND CORNER

PLATE REMOVAL . . . . . . . . . . . III-28

REAR FENDER RAIN RAIL AND CORNER

PLATE INSTALLATION . . . . . . . . . III-30

REAR FLOOR PAN REMOVAL. . . . . . III-32
REAR FLOOR PAN INSTALLATION. . . . III-33
FLOOR SIDE PANEL REMOVAL . . . . . . III-34
FLOOR SIDE PANEL INSTALLATION . . . . III-36
REAR SIDE FRAME (PARTIAL CUTTING)

REMOVAL. . . . . . . . . . . . . .. III-38

REAR SIDE FRAME (PARTIAL CUTTING)

INSTALLATION. . . . . . . . . . . .. III-39

ROOF PANEL REMOVAL . . . . . . . . III-40
ROOF PANEL INSTALLATION . . . . . . III-42

For shroud panel removal/installation and replace-
ment procedures, refer to the MAZDA6 Workshop
Manual (1730-1*-02C)
*:Indicates the printing location
E-Europe
0-Japan