Mazda 6. Manual — part 293
WINDOW GLASS
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9. Verify that the gap of the A pillar part as shown
the figure.
10. Keeping the measurement of the molding lip gap
within specification, press completely along the
perimeter of the glass.
11. Install the seaming welt.
12. Install the cowl grille.
13. Install the headliner
14. Install the interior light. (See
15. Allow the sealant to harden completely.
Sealant hardening time: 24 hours
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QUARTER WINDOW GLASS REMOVAL/INSTALLATION
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1. Remove the rear door trim.
2. Remove the screw and bolt, then remove the
glass guide.
3. Remove the quarter window and the molding
together in one piece.
4. Remove the molding from the glass.
5. Install in the reverse order of removal.
End Of Sie
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WINDOW GLASS
REAR WINDOW GLASS REMOVAL
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1. For the 4SD, remove the following parts:
(1) Remove the headliner.
(2) Remove the rear package trim.
2. For the 5HB, remove the following parts.
(1) Remove the rear wiper arm and blade.
(2) Remove the liftgate lower trim.
3. Apply protective tape along the edge of the body to protect it from damage.
4. Cut the lip of the rear window molding using a
razor.
Warning
• Using a razor with bare hands can cause
injury. Always wear gloves when using a
razor.
Note
• The rear window molding is a replacement
part.
Not Reusing Glass
Note
• For the areas of the sealant that are difficult to cut, use a SST (piano wire) and follow the procedure under
“Reusing Glass.”
1. Use a SST, and insert the blade into the sealant.
2. Pull through the sealant around the edge of the
glass.
3. Remove the glass.
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WINDOW GLASS
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Reusing Glass
Note
• Before removing the rear window glass from the body, mark the position of the glass by affixing tape to
the glass and body panel.
1. Make a hole through the sealant, avoiding pins,
from the inside of the vehicle using an awl.
2. Pass the SST (piano wire) through the hole.
Warning
• Using a SST (piano wire) with bare hands
can cause injury. Always wear gloves
when using a SST (piano wire).
3. Wind each end of the SST (piano wire) around a
bar.
Note
• Use a long sawing action to spread the work
over the whole length of the SST (piano
wire) to prevent it from breaking.
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WINDOW GLASS
4. Working with another person, saw through the
sealant around the edge of the glass.
5. Remove the rear window glass.
6. Remove the pins from the glass.
7. Remove the rear window molding from the glass.
End Of Sie
REAR WINDOW GLASS INSTALLATION
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Caution
• To prevent the sealant from cracking or the glass from being pushed out by air pressure if a door
is closed, open all of the windows and leave them open until the sealant has hardened.
1. Cut away the old sealant using a razor so that 1—2 mm {0.04—0.07 in} thickness of sealant remains around
the circumference of the frame.
Warning
• Using a razor with bare hands can cause injury. Always wear gloves when using a razor.
2. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it
approximately 30 minutes to dry. Then put on new sealant to create a 2 mm {0.08 in} layer.
3. Clean and degrease an approximately 50.0 mm {1.97 in} wide strip around the circumference of the glass
and the bonding area on the body.
4. Install the molding as shown in the figure.
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