Mazda 6. Manual — part 182
IGNITION SYSTEM
G–10–1
G
G–10ENGINE ELECTRICAL SYSTEM
SPARK PLUG REMOVAL/INSTALLATION
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6. Install the plug hole plate.
Caution
• If the plug hole plate interferes with metal
clips and the accelerator cable, the cable
could be damaged, so when installing
follow the procedure below.
(1) To position the plug hole plate, grasp the
rubber 1 and 2, as shown in the figure, with
your hands and press them in.
(2) Route the accelerator cable more towards the
center of the plug hole plate underside to
avoid the rib area as shown in the figure.
(3) Grasp rubber 3 with your hand and press it in.
(4) Grasp clips 4 and 5 with your hands and
press them in.
7. Connect the negative battery cable.
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SPARK PLUG INSPECTION
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Caution
• Do not inspect, adjust, or clean the plug gap with a wire brush. Doing so can damage the platinum
tip.
• When cleaning a spark plug with a plug clear, clean the plug quickly for less than 20 seconds with
air pressure below 58.8 kpa {6.0 kgf/cm, 8.5 psi}. Verify that there is no carbon, sand, etc. in the
spark plug after cleaning.
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HIGH-TENSION LEAD REMOVAL/INSTALLATION
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Caution
• The high-tension leads must be reinstalled to their original position.Incorrect installation can
damage the leads and cause power loss, and negatively affect the electronic components.
1. Disconnect the negative battery cable.
2. Remove the plug hole plate.
3. Remove the high-tension lead.
4. Install the high-tension lead.
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IGNITION SYSTEM
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A6E4712W204
STARTING SYSTEM
G–11
G
GENGINE ELECTRICAL SYSTEM
STARTER REMOVAL/INSTALLATION
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Warning
• When the battery cables are connected, touching the vehicle body with starter terminal B will
generate sparks. This can cause personal injury, fire, and damage to the electrical components.
Always disconnect the battery negative cables before performing the following operation.
1. Disconnect the negative battery cable.
2. Remove the under cover.
3. Remove the air cleaner assembly.(See
F–10 INTAKE-AIR SYSTEM REMOVAL/INSTALLATION
4. Remove the clutch release cylinger.(MTX) (See
H–9 CLUTCH RELEASE CYLINDER REMOVAL/
5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.
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STARTING SYSTEM
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1
Terminal B wire
2
Terminal S wire
3
Starter
G–12
STARTING SYSTEM
STARTER INSPECTION
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On-vehicle Inspection
1. Verify that the battery is fully charged.
2. Crank the engine and verify that the starter rotates smoothly without any noise.
• If not, inspect the following.
— Remove the starter and inspect the magnetic switch and the starter.
— Inspect the related wiring harness and the ignition switch.
No Load Test
1. Verify that the battery is fully charged.
2. Connect the starter, battery, voltmeter and
ammeter as shown.
3. Operate the starter and verify that it rotates
smoothly.
4. Measure the voltage and current while the starter
is operating.
• If not as specified, replace the starter.
Specification
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Voltage (V)
Current (A)
11
Less than 90
AME4714W002
H–1
H
H
CLUTCH
LOCATION INDEX . . . . . . . . . . . . .H-2
CLUTCH LOCATION INDEX . . . . . . . ...H-2
GENERAL PROCEDURES . . . . . . . . . H-3
PRECAUTION (CLUTCH). . . . . . . . . H-3
CLUTCH FLUID . . . . . . . . . . . . . ..H-4
CLUTCH FLUID INSPECTION . . . . . . . H-4
CLUTCH FLUID REPLACEMENT . . . . . ...H-4
CLUTCH PEDAL . . . . . . . . . . . . . H-5
CLUTCH PEDAL ADJUSTMENT. . . . . . .H-5
CLUTCH PEDAL REMOVAL/INSTALLATION. .H-6
CLUTCH MASTER CYLINDER . . . . . . . ..H-7
CLUTCH MASTER CYLINDER REMOVAL/
INSTALLATION. . . . . . . . . . . . .H-7
CLUTCH MASTER CYLINDER DISASSEMBLY/
ASSEMBLY. . . . . . . . . . . . . ...H-8
CLUTCH RELEASE CYLINDER . . . . . . . H-9
CLUTCH RELEASE CYLINDER REMOVAL/
INSTALLATION. . . . . . . . . . . . .H-9
CLUTCH RELEASE CYLINDER DISASSEMBLY/
ASSEMBLY. . . . . . . . . . . . . .H-10
CLUTCH UNIT . . . . . . . . . . . . . ..H-11
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