Mazda 6. Manual — part 101

SCHEDULED MAINTENANCE

GI–35

GI

For GCC
Chart symbols:
I

: Inspect and repair, clean, adjust, or replace if necessary. (Oil-permeated air cleaner elements cannot be

cleaned using the air-blow method.)

R : Replace
T : Tighten
C : Clean

Remarks:

EMISSION CONTROL SYSTEM

Evaporative system

I

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I

E.G.R. system (if installed)

I

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I

ELECTRICAL SYSTEM

Battery electrolyte level & specific gravity

I

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I

I

I

I

I

I

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I

All electrical system

*4

I

I

I

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I

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I

I

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I

CHASSIS & BODY

Brake & clutch pedals

I

I

I

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I

I

I

I

I

I

I

I

Brake lines, hoses & connections

I

I

I

I

I

I

I

I

I

I

I

I

Brake fluid

*5

I

R

I

R

I

R

I

R

I

R

I

R

Parking brake

I

I

I

I

I

I

I

I

I

I

I

I

Power brake unit & hoses

I

I

I

I

I

I

I

I

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I

Disc brakes

I

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I

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I

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I

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I

Power steering fluid, lines, hoses, and
connections

I

I

I

I

I

I

I

I

I

I

I

I

Steering operation & linkages

I

I

I

I

I

I

Manual transaxle oil

R

R

Automatic transaxle/transmission fluid level

I

I

I

I

I

I

Front & rear suspension & ball joints

I

I

I

I

I

Driveshaft dust boots

I

I

I

I

I

Exhaust system & heat shields

I

I

I

I

I

I

Bolts & nuts on seats

I

I

I

I

I

I

Body condition (for rust, corrosion & perforation)

Inspect annually

Cabin air filter (if installed)

R

R

R

R

R

R

R

R

R

R

R

R

Maintenance Item

Maintenance Interval (Number of months or km (miles), whichever comes first)

Months

12

24

36

48

60

72

84

96

108

120

132

144

×1000 km

15

30

45

60

75

90

105

120

135

150

165

180

×1000 miles

9

18

27

36

45

54

63

72

81

90

99

108

• To ensure efficient operation of the engine and all systems related to emission control, the ignition and fuel systems must

be serviced regularly. It is strongly recommended that all servicing related to these systems be done by an authorized
Mazda Dealer.

• After the described period, continue to follow the described maintenance at the recommended intervals.

• Refer below for a description of items marked* in the maintenance chart.

*1: Also inspect and adjust the power steering and air conditioner drive belts, if installed.

*2: If the vehicle is operated under any of the following conditions, change the engine oil and oil filter more often than

recommended intervals.

a. Driving in dusty conditions.
b. Extended periods of idling or low speed operation.
c. Driving for long period in cold temperatures or driving regularly at short distance only.

*3: If the vehicle is operated in very dusty or sandy areas, inspect and if necessary, clean or replace the air cleaner

element more often than the recommended intervals.

*4: This is a full function check of electrical systems such as lights, wiper and washer systems (including wiper blades),

and power windows.

*5: If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle is

operated in extremely humid climates, change the brake fluid annually.

GI–36

SCHEDULED MAINTENANCE

Maintenance Item

Maintenance Interval (Number of months or km (miles), whichever comes first)

Months

6

12

18

24

30

36

42

48

54

60

66

72

78

84

90

96

×1000 km

10

20

30

40

50

60

70

80

90

100 110 120 130 140 150 160

×1000 miles

6.25

12.5

18.75

25

31.25

37.5

43.75

50

56.25

62.5

68.75

75

81.25

87.5

93.75

100

ENGINE

Drive belts

*1

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I

I

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I

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I

I

I

I

I

I

Engine oil

*2

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

Oil filter

*2

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

COOLING SYSTEM

Cooling system

I

I

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I

Engine coolant

Replace every 2 years

FUEL SYSTEM

Air cleaner element

*3

C

C

R

C

C

R

C

C

Fuel filter

R

R

R

R

Fuel lines & hoses

I

I

I

I

I

I

I

I

IGNITION SYSTEM

Spark plugs

Replace every 100,000 km (62,500 miles)

EMISSION CONTROL SYSTEM

Evaporative system (if intalled)

I

I

I

I

I

I

I

I

E.G.R. system (if installed)

I

I

I

I

I

I

I

I

ELECTRICAL SYSTEM

Battery electrolyte level & specific
gravity

I

I

I

I

I

I

I

I

All electrical system

*4

I

I

I

I

I

I

I

I

CHASSIS & BODY

Brake & clutch pedal

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Brake lines, hoses & connections

I

I

I

I

I

I

I

I

Brake fluid

*5

I

I

I

R

I

I

I

R

I

I

I

R

I

I

I

R

Parking brake

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Power brake unit & hoses

I

I

I

I

I

I

I

I

Disc brakes

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Power steering fluid, lines, hoses and
connections

I

I

I

I

I

I

I

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I

I

I

I

I

I

I

I

Steering operation & linkages

I

I

I

I

I

I

I

I

Manual transaxle oil

R

Automatic transmission / transaxle fluid
level

I

I

I

I

I

I

I

Automatic transmission / transaxle fluid

R

R

R

Front & rear suspension & ball joints

I

I

I

I

Driveshaft dust boots

I

I

I

I

Bolts & nuts on chassis & body

T

T

T

T

T

T

T

T

Exhaust system heat shields

I

I

I

I

Cabin air filter (if installed)

R

R

R

R

R

R

R

R

Body condition
(for rust, corrosion & perforation)

Inspect annually

SCHEDULED MAINTENANCE

GI–37

GI

Scheduled Maintenance Service (Specific Work Required)
For Europe (L.H.D. U.K.)

Maintenance Item

Specific Work Required

ENGINE
Engine valve clearance

Measure clearance.

Drive belts

Inspect for wear, cracks and fraying, and check tension.
Replace drive belt.

Engine timing belt

Replace engine timing belt.

Engine oil

Replace engine oil and inspect for leakage.

Oil filter

Replace oil filter and inspect for leakage.

Oil by-pass filter

Replace oil by-pass filter and inspect for leakage.

COOLING SYSTEM
Cooling system
(including coolant level adjustment)

Check coolant level and quality, and inspect for leakage.

Engine coolant

Replace coolant.

FUEL SYSTEM
Idle speed

Check engine idle rpm.

Idle mixture
(for CIS & carburetor leaded fuel)

Check the CO and HC concentrations (see W/M).

Choke system (for carburetor)

Check system operation.

Air cleaner element

Inspect for dirt, oil and damage.
Clean air cleaner element (by blowing air).
Replace air cleaner element.

Fuel filter

Replace fuel filter.

Fuel lines & hoses

Inspect for cracks, leakage and loose connection.

IGNITION SYSTEM (FOR GASOLINE)
Initial ignition timing

Check initial ignition timing.

Spark plugs

Inspect for wear, damage, carbon, high-tension lead condition and measure
plug gap.
Replace spark plugs.

EMISSION CONTROL SYSTEM (FOR GASOLINE)

Evaporative system

Check system operation (see W/M), vapor lines, vacuum fitting hoses and
connection.

Throttle positioner system

Check the diaphragm and system operation, vacuum fitting hoses and
connection.

Dash pot (for carburetor)

Check system operation.

E.G.R. system

Check system operation (see W/M), vacuum fitting hoses and connection.

ELECTRICAL SYSTEM
Battery electrolyte level & specific gravity

Check level and specific gravity.

Battery condition

Check the battery for corroded or loose connections and cracks in the case
(for maintenance free type).

All electrical system

Check function of lighting system, windshield wiper (including wiper blade
condition) and washer and power windows.

Headlight alignment

Check headlight alignment

CHASSIS & BODY
Brake & clutch pedals

Check pedal height and free play.

Brake fluid

Check fluid level and inspect for leakage.
Replace brake fluid.

Clutch fluid

Check fluid level and inspect for leakage.

Brake lines, hoses & connections

Inspect for cracks, damage, chafing, corrosion, scars, swelling and fluid
leakage.

Parking brake

Check lever stroke.

Power brake unit & hoses

Check vacuum lines, connections and check valve for improper attachment,
air tightness, cracks chafing and deterioration.

Disc brakes

Test for judder and noise. Inspect caliper for correct operation and fluid
leakage, brake pads for wear. Check disc plate condition and thickness.

Drum brakes

Test for judder and noise. Inspect brake drum for wear and scratches; brake
lining for wear, peeling and cracks; and wheel cylinder for fluid leakage.

Manual steering gear oil

Check gear oil level.

Power steering fluid, lines, hoses & connections

Check fluid level and condition. Inspect for loose connection, routing,
damage, and leaks.

GI–38

SCHEDULED MAINTENANCE

End Of Sie

Steering operation & linkages

Check steering wheel free play, hard steering, and operation noise. Check
linkages, boots and ball joints condtion. Check grease or gear oil.

Power steering fluid & lines

Check fluid level and lines for improper attachment, leakage, cracks,
damage, loose connections, chafing and deterioration.

Power steering fluid

Check fluid level.

Power steering system & hoses

Check lines for improper attachment, leakage, cracks, damage, loose
connections, chafing and deterioration.

Steering & front suspension

Check free play of steering system, inspect shock absorbers for correct
damping force, oil leakage, damage and looseness, and inspect coil
springs, arms, links and stabilizer for damage and looseness.

Steering operation & gear housing

Check that the steering wheel has the specified play. Be sure to check for
changes, such as excessive play, hard steering or strange noises.
Check gear housing and boots for looseness, damage and grease/gear oil
leakage.

Steering linkages tie rod ends & arms

Check ball joint, dust cover and other components for looseness, wear,
damage and grease leakage.

Front & rear suspension ball joints

Inspect for grease leakage, cracks, damage and looseness.

Manual transmission/transaxle oil

Check oil level and inspect for leakage.
Replace manual transmission/transaxle oil.

Automatic transaxle oil level

Check oil level.

Automatic transmission/transaxle fluid level

Check fluid level.

Automatic transmission/transaxle fluid

Replace automatic transmission/transaxle fluid.

Front & rear differential oil

Check oil level and inspect for leakage.
Replace front & rear differential oil.

Rear differential oil

Check oil level and inspect for leakage.
Replace rear differential oil.

Transfer oil

Check oil level and inspect for leakage.
Replace transfer oil.

Upper arm shafts (for B-Series)

Lubricate the upper arm shafts for looseness or damage.

Front & rear wheel bearing grease

Remove wheel bearing and replace the grease.

Propeller shaft joints (with grease nipple)

Lubricate propeller shaft joints.

Driveshaft dust boots

Inspect for grease leakage, cracks, damage and looseness.

Wheel nuts

Tighten wheel nuts.

Bolts & nuts on chassis & body

Tighten bolts and nuts fastening suspension components, members and
seat frames.

Bolts & nuts on seats

Move the seat back and forth and side to side to check for squeeking or
rattling. If there is any squeeking or rattling, retorque bolts and nuts
fastening seat frames.

Body condition
(for rust, corrosion & perforation)

Inspect body surface for paint damage, rust, corrosion and perforation.

Exhaust system heat shields

Inspect for damage, corrosion, looseness of connections and gas leakage.

Tires
(including spare tire)
(with inflation pressure adjustment)

Check air pressure and inspect tires for tread wear, damage and cracks;
and wheels for damage and corrosion.

Hinges & catches

Lubricate hinges and catches of doors, trunk lid and hood.

Seat belts

Inspect seat belt webbing for scratches, tears and wear, and check anchor
bolt tightness.

Rear suspension uni-ball & sliding rubber
bushing (for RX-7)

Inspect for cracks, damage and looseness.

Underside of vehicle

Inspect underside of vehicle (floor pans, frames, fuel lines, around exhaust
system, etc.) for damage and corrosion.

Road test

Check brake operation/clutch operation/steering control/operation of meters
and gauges/squeaks, rattles or unusual noises/engine general
performance/emergency locking retractors.

AIR CONDITIONER SYSTEM
Refrigerant amount

Check refrigerant amount.

Compressor operation

Check compressor operation, and inspect for noise, oil leakage, cracks and
refrigerant leakage.

Cabin air filter

Replace cabin air filter.

Maintenance Item

Specific Work Required