Mazda 6. Manual — part 92
VEHICLE IDENTIFICATION NUMBERS (VIN)
U.K. specs.
JMZ GG12820#
100001—
JMZ GG14320#
100001—
JMZ GG14820#
100001—
JMZ GG12F20#
100001—
JMZ GG12F50#
100001—
JMZ GG14F20#
100001—
JMZ GG14F50#
100001—
European (L.H.D.) specs.
JMZ GG1232
✻
✻
✻
✻#
100001—
JMZ GG1282
✻
✻
✻
✻#
100001—
JMZ GG1432
✻
✻
✻
✻#
100001—
JMZ GG1482
✻
✻
✻
✻#
100001—
JMZ GG12F2
✻
✻
✻
✻#
100001—
JMZ GG12F5
✻
✻
✻
✻#
100001—
JMZ GG14F2
✻
✻
✻
✻#
100001—
JMZ GG14F5
✻
✻
✻
✻#
100001—
GCC specs.
JM7 GG32F
✻✻
✻✻
✻✻
✻✻# 100001—
JM7 GG34F
✻✻
✻✻
✻✻
✻✻# 100001—
JM7 GG42F
✻✻
✻✻
✻✻
✻✻# 100001—
JM7 GG44F
✻✻
✻✻
✻✻
✻✻# 100001—
RELATED MATERIALS
Mazda6 Training Manual
(European (L.H.D.), GCC Specs.) . . . . . . . . . . . . . . . . 3359–1*–02C
Engine Workshop Manual L8, LF, L3 . . . . . . . . . . . . . . 1731–1*–02C
Manual Transaxle Workshop Manual
G35M–R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1732–1*–02C
Automatic Transaxle Workshop Manual
FN4A–EL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1623–10–98E
Automatic Transaxle Workshop Manual
Supplement FN4A–EL . . . . . . . . . . . . . . . . . . . . . . . . . 1746–1*–02C
Mazda6 Wiring Diagram
(European (L.H.D.), GCC specs.) . . . . . . . . . . . . . . . . 5539–1*–02C
Mazda6 Wirinig Diagram
(U.K. specs.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5540–1*–02C
Mazda6 Bodyshop Manual
(European (L.H.D. U.K.), GCC specs.) . . . . . . . . . . . . 3360–1*–02C
* : Indicates the printing location
E: Europe
0: Japan
WARNING
Servicing a vehicle can be dangerous. If you have not received
service-related training, the risks of injury, property damage, and
failure of servicing increase. The recommended servicing procedures
for the vehicle in this workshop manual were developed with
Mazda-trained technicians in mind. This manual may be useful to
non-Mazda trained technicians, but a technician with our
service-related training and experience will be at less risk when
performing service operations. However, all users of this manual are
expected to at least know general safety procedures.
This manual contains "Warnings" and "Cautions" applicable to risks
not normally encountered in a general technician's experience.
They should be followed to reduce the risk of injury and the risk that
improper service or repair may damage the vehicle or render it unsafe.
It is also important to understand that the "Warnings" and "Cautions"
are not exhaustive. It is impossible to warn of all the hazardous
consequences that might result from failure to follow the procedures.
The procedures recommended and described in this manual are
effective methods of performing service and repair. Some require tools
specifically designed for a specific purpose. Persons using procedures
and tools which are not recommended by Mazda Motor Corporation
must satisfy themselves thoroughly that neither personal safety nor
safety of the vehicle will be jeopardized.
The contents of this manual, including drawings and specifications, are
the latest available at the time of printing, and Mazda Motor Corporation
reserves the right to change the vehicle designs and alter the contents
of this manual without notice and without incurring obligation.
Parts should be replaced with genuine Mazda replacement parts or
with parts which match the quality of genuine Mazda replacement
parts. Persons using replacement parts of lesser quality than that of
genuine Mazda replacement parts must satisfy themselves thoroughly
that neither personal safety nor safety of the vehicle will be
jeopardized.
Mazda Motor Corporation is not responsible for any problems which
may arise from the use of this manual. The cause of such problems
includes but is not limited to insufficient service-related training, use of
improper tools, use of replacement parts of lesser quality than that of
genuine Mazda replacement parts, or not being aware of any revision
of this manual.
GI–1
GI
GI
GENERAL INFORMATION
HOW TO USE THIS MANUAL . . . . . . . ..GI-2
UNITS . . . . . . . . . . . . . . . . ..GI-11
UNITS . . . . . . . . . . . . . . . ...GI-11
FUNDAMENTAL PROCEDURES . . . . . ...GI-12
PROTECTION OF VEHICLE . . . . . . . GI-12
PREPARATION OF TOOLS AND
MEASURING EQUIPMENT. . . . . . ...GI-12
BATTERY CABLE. . . . . . . . . . ..GI-13
DISASSEMBLY. . . . . . . . . . . ..GI-14
INSTALLATION OF RADIO SYSTEM . . . ... GI-17
INSTALLATION OF RADIO SYSTEM . . . . GI-17
ELECTRICAL SYSTEM. . . . . . . . . .. GI-18
TOOLS . . . . . . . . . . . . . . .. GI-22
PRECAUTIONS BEFORE WELDING. . . .. GI-23
JACKING POSITIONS ,VEHICLE LIFT
(2 SUPPORTS) AND SAFETY STAND
(RIGID RACK) POSITIONS . . . . . . .. GI-24
TOWING . . . . . . . . . . . . . . . . GI-26
TOWING . . . . . . . . . . . . . . .. GI-26
TOWING HOOKS . . . . . . . . . . . GI-26
IDENTIFICATION NUMBER LOCATIONS . . GI-28
NUMBER(VIN) . . . . . . . . . . . .. GI-28
ENGINE IDENTIFICATION NUMBER . . . . GI-28
NEW STANDARDS . . . . . . . . . . . GI-29
NEW STANDARDS. . . . . . . . . . .. GI-29
ABBREVIATIONS . . . . . . . . . . . .. GI-31
ABBREVIATIONS . . . . . . . . . . . GI-31
PRE-DELIVERY INSPECTION. . . . . . ... GI-32
PRE-DELIVERY INSPECTION. . . . . . GI-32
GI–2
HOW TO USE THIS MANUAL
RANGE OF TOPICS
A6E201000001W01
• This manual contains procedures for performing all required service operations. The procedures are divided
into the following five basic operations:
— Removal/Installation
— Disassembly/Assembly
— Replacement
— Inspection
— Adjustment
• Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of
parts, jacking, vehicle lifting, cleaning of parts and visual inspection) have been omitted.
End Of Sie
SERVICE PROCEDURE
A6E201000001W02
Inspection, adjustment
• Inspection and adjustment procedures are divided into steps. Important points regarding the location and
contents of the procedures are explained in detail and shown in the illustrations.
HOW TO USE THIS MANUAL
XME2010001
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