Mazda 6. Manual — part 96
FUNDAMENTAL PROCEDURES
GI–15
GI
• If removed, these parts should be replaced with new ones:
— Oil seals
— Gaskets
— O-rings
— Lockwashers
— Cotter pins
— Nylon nuts
• Depending on location:
— Sealant and gaskets, or both, should be applied to specified locations. When sealant is applied, parts
should be installed before sealant hardens to prevent leakage.
— Oil should be applied to the moving components of parts.
— Specified oil or grease should be applied at the prescribed locations (such as oil seals) before reassembly.
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ADJUSTMENT
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• Use suitable gauges and/or testers when making
adjustments.
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RUBBER PARTS AND TUBING
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• Prevent gasoline or oil from getting on rubber
parts or tubing.
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GI–16
FUNDAMENTAL PROCEDURES
HOSE CLAMPS
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• When reinstalling, position the hose clamp in the
original location on the hose and squeeze the
clamp lightly with large pliers to ensure a good fit.
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TORQUE FORMULAS
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• When using a torque wrench-SST or equivalent
combination, the written torque must be
recalculated due to the extra length that the SST
or equivalent adds to the torque wrench.
Recalculate the torque using the following
formulas. Choose the formula that applies to you.
A : The length of the SST past the torque wrench drive
L : The length of the torque wrench
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VISE
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• When using a vise, put protective plates in the jaws of the vise to prevent damage to parts.
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Torque Unit
Formula
N·m
N·m
× [L/(L+A)]
kgf·m
kgf·m
× [L/(L+A)]
kgf·cm
kgf·cm
× [L/(L+A)]
ft·lbf
ft·lbf
× [L/(L+A)]
in·lbf
in·lbf
× [L/(L+A)]
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FUNDAMENTAL PROCEDURES, INSTALLATION OF RADIO SYSTEM
GI–17
GI
DYNAMOMETER
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• When inspecting and servicing the power train on the dynamometer or speed meter tester, pay attention to the
following:
— Place a fan, preferably a vehicle-speed proportional type, in front of the vehicle.
— Make sure the vehicle is in a facility with an exhaust gas ventilation system.
— Since the rear bumper might deform from the heat, cool the rear with a fan. (Surface of the bumper must be
below 70 degrees.)
— Keep the area around the vehicle uncluttered so that heat does not build up.
— Watch the water temperature gauge and don’t overheat the engine.
— Avoid added load to the engine and maintain normal driving conditions as much as possible.
Note
• When only the front wheels are being rotated on the dynamometer, the ABS warning light could illuminate.
If the ABS warning light illuminates, turn the ignition switch to the LOCK position, then turn it back to the
ON position, run the vehicle at 10km/h and check that the ABS warning light goes off. (In this case, a DTC
will be stored in the memory. To delete this data from the memory, follow the procedure for deleting DTCs
(ABS) from memory.) (See
) to turn off the warning light.)
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SST
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• Some Ford SST or equivalent are used as SSTs necessary for engine repair. Note that these SSTs are
marked with Ford SST numbers.
• Note that a Ford SST number is written together with a corresponding Mazda SST number as shown below.
Example (section ST)
Example (except section ST)
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INSTALLATION OF RADIO SYSTEM
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If a radio system is installed improperly or if a high-powered type is used, the CIS and other systems may be
affected. When the vehicle is to be equipped with a radio, observe the following precautions:
• Install the antenna at the farthest point from control modules.
• Install the antenna feeder as far as possible from the control module harnesses.
• Ensure that the antenna and feeder are properly adjusted.
• Do not install a high-powered radio system.
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INSTALLATION OF RADIO SYSTEM
GI–18
ELECTRICAL SYSTEM
ELECTRICAL PARTS
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Battery cable
• Before disconnecting connectors or removing
electrical parts, disconnect the negative battery
cable.
Wiring Harness
• To remove the wiring harness from the clip in the
engine room, pry up the hook of the clip using a
flathead screwdriver.
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CONNECTORS
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Data link connector
• Insert the probe into the terminal when
connecting a jumper wire to the data link
connector.
Caution
• Inserting a jumper wire probe into the
data link connector terminal may damage
the terminal.
Disconnecting connectors
• When disconnecting connector, grasp the
connectors, not the wires.
ELECTRICAL SYSTEM
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