Mazda Engine SKYACTIV-G 2.5. Manual — part 5
MECHANICAL
01-10–4
OIL CONTROL VALVE (OCV) INSPECTION
id011000801400
Coil Resistance Inspection
1. Measure the resistance between terminals A and
B using an ohmmeter.
OCV coil resistance
6.9—7.5 ohms [20°C {68°F}]
• If it is not within the specification, replace the
OCV.
Spool Valve Operation Inspection
1. Verify that the spool valve in the OCV is in the
maximum valve timing advance position as
indicated in the figure.
• If there is any malfunction, replace the OCV.
Note
• When applying battery positive voltage
between the OCV terminals, the connection
can be either of the following:
—
Positive battery cable to terminal A,
negative battery cable to terminal B
—
Positive battery cable to terminal B,
negative battery cable to terminal A
2. Apply battery positive voltage between the OCV
terminals and verify that the spool valve operates
and moves to the maximum valve timing retard
position.
• If there is any malfunction, replace the OCV.
3. Stop applying battery positive voltage and verify
that the spool valve returns to the maximum valve
timing advance position.
• If there is any malfunction, replace the OCV.
End Of Sie
WM: HYDRAULIC LASH ADJUSTER (HLA)
A
B
OIL CONTROL VALVE (OCV)
bpe5ue00000015
SPOOL VALVE
(MAXIMUM VALVE TIMING
ADVANCE POSITION)
bpe1ze00000100
A
B
OIL CONTROL VALVE (OCV)
bpe5ue00000015
VALVE TIMING
ADVANCE
VALVE TIMING
RETARD
SPOOL VALVE
(MAXIMUM VALVE TIMING
RETARD POSITION)
bpe1ze00000101
MECHANICAL
01-10–5
01-10
HYDRAULIC LASH ADJUSTER (HLA) INSPECTION
id011000805000
1. Visually inspect the HLA surface where it contacts
the rocker arm for wear or damage.
• If there is any malfunction, replace the HLA.
End Of Sie
WM: ROCKER ARM
ROCKER ARM INSPECTION
id011000904800
1. Rotate the roller or the rocker arm by hand and
verify that rotates smoothly.
• If it does not rotate smoothly, replace the
rocker arm.
2. Visually inspect the rocker arm surface where it
contacts the HLA and valve stem for wear or
damage.
• If there is any malfunction, replace the rocker
arm.
End Of Sie
EN: ENGINE COMPLETE
ENGINE OVERHAUL SERVICE WARNING
id011000503900
Warning
• Continuous exposure to USED engine oil has been shown to cause skin cancer in laboratory mice.
Protect your skin by washing with soap and water immediately after performing work.
End Of Sie
ROCKER ARM
CONTACT SURFACE
am3uuw00008989
ROLLER
bpe2ue00000096
MECHANICAL
01-10–6
ENGINE MOUNTING/DISMOUNTING
id011000507000
Mounting
1. Install the
SST (arms) to the three positions as shown in the figure and temporarily tighten the bolts (Part No.
9YA20-1003 or M10 × 1.5 length 90 mm {3.55 in}).
2. Install the
SSTs (bolts and nuts) to the three
positions of the
SST (plate) as shown in the
figure.
3. Install the
SST (bolts, nuts and plate) set in Step 2
to the
SST (arms) set in Step 1 using the SSTs
(hook and nuts).
4. Adjust the bolts so that
approx. 20 mm {0.79 in}
of thread is exposed from the side of the plate.
5. Adjust the bolts and nuts so that the plate and
arms are parallel.
6. Tighten the
SSTs (bolts and nuts) to affix the SST
firmly.
7. Install the engine to the
SST (engine stand).
8. Remove the oil drain plug and drain the engine
oil.
9. Replace the gasket with a new one and install the
oil pan drain plug.
Tightening torque
30—41 N·m {3.1—4.1 kgf·m, 23—30 ft·lbf}
Dismounting
1. Dismount in the reverse order of mounting.
End Of Sie
SST INSTALLED
SST INSTALLATION HOLE
ENGINE FRONT
49 L010 102
bpe1ze00000084
49 L010 101
49 L010 104
49 L010 105
bp31je00000140
PARALLEL
ENGINE
APPROX. 20 mm {0.79 in}
49 L010 102
49 L010 104
49 L010 104
49 L010 103
49 L010 101
49 L010 105
bpe2ue00000089
MECHANICAL
01-10–7
01-10
TIMING CHAIN DISASSEMBLY
id011000505500
Caution
• If the camshaft is rotated with the timing chain removed and the piston at the top dead center
position, the valve may contact the piston and the engine could be damaged. When rotating the
camshaft with the timing chain removed, rotate it after lowering the piston from the top dead
center position.
• When rotating the camshaft using a
wrench on the cast hexagon, the wrench
may contact the rocker arm and damage
the rocker arm. To prevent damage to the
rocker arm when holding the camshaft on
the cast hexagon, use a wrench on the
rear side of the engine as shown in the
figure to secure a clearance between the
cam.
Note
• Width at the cast hexagon of the camshaft is
22—24 mm {0.87—0.94 in}.
CAMSHAFT
WRENCH
CAST HEXAGON
ROCKER ARM
CONTACT
ENGINE REAR
DOES NOT CONTACT
SECURE CLEARANCE
am3uuw00008837
22
—
24 mm
{0.87
—
0.94 in}
CAMSHAFT
CAST HEXAGON
am3uuw00009029
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